Instruction/ maintenance manual of the product 465 Whirlpool
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CONSUMER SERVICES TECHNICAL EDUCA TION GROUP PRESENTS JOB AID Part No. 4322089 SUPER CAP ACITY 465 FREEST ANDING GAS & ELECTRIC RANGES.
Copyright 1996 Whirlpool Corporation OBJECTIVE The objective of this Job Aid is to have the experienced appliance technician become familiar with the operation and service of the Whirlpool Ranges. It is designed as reference material and is not a replacement for basic training.
- 1 - T able of Contents Five Key Benefits & Features ............................................................................................ Page 2 Warning Labels ..............................................................................
- 2 - FIVE KEY BENEFITS & FEA TURES 1. The Largest Oven Capacity In The Industry a) The Super Capacity 465™ Range offers more oven space than any other range in the industry— 4.65 cubic feet . b) Large meals are never a problem with the spacious capacity.
- 3 - W ARNING LABELS This manual is intended for factory-service technicians only. We recommend that customers DO NOT service their own units, because of the complexity and risk of high-voltage electrical shock. The following information is used throughout this manual, and should be read carefully.
- 4 - MODEL & SERIAL NUMBER LOCA TION The Model/Serial Number Plate is located behind the broiler/storage drawer. Model/Serial Plate The serial number can be decoded by using the following example.
- 5 - GAS RANGE MODEL NUMBER MODEL NUMBER = R = ELECTRIC F = FREESTANDING 3 = 30" RANGE 0-2 = STANDARD CLEAN 4-9 = SELF-CLEAN 0, 2, 5 = COIL ELEMENTS 4 = STANDARD PATTERN CERAMIC 6 = DELUXE PATTE.
- 6 - MODELS WITH ELECTRONIC CONTROLS Gas Ranges The following chart shows the gas range models with electronic controls: OVEN CONTROL WHIRLPOOL ROPER ESTATE K.
- 7 - OVEN CONTROLS The Super Capacity 465 ranges use one of the following five electronic controls: K.E.T . Single-Knob Control (Knob With Electronic Thermostat) This oven control includes: Bake T em.
- 8 - EZ-T ouch ™ 200 BAKE CUSTOM BROIL AUTO CLEAN TEMP HR MIN MIN START ENTER 5 SEC OFF CANCEL 88 88 888 ON HEAT BAKE BROIL LOCKD CLEAN TEMP SELF-CLEANING OVEN TIMER SET CLOCK TIMER OFF Adds an Illuminated V acuum Fluorescent Display , AccuBake T empera- ture Management System, Separate Time/T emp Displays, and Inte- grated Light T ouch Pad.
- 9 - USING THE OVEN CONTROLS To set the various oven control functions, use the following procedures: ELECTRONIC TIME-OF-DAY CLOCK • Press CLOCK. • Press TEMP. • Press START. ELECTRONIC MINUTE TIMER AND SIGNAL • Press TIMER. • Press TEMP. • Press START.
- 10 - ACCUSIMMER ™ BURNER The exclusive sealed gas venturi burners provide precise, even flame control so that each burner stays lit, even under sudden draft conditions. Airflow to the front and rear burners is adjusted at the front of the venturi by prying the slots open or closed, or by rotating the air shutters.
- 11 - GAS RANGE COMPONENT LOCA TIONS Conventional Burners CONSOLE CONVENTIONAL BURNER DOOR LATCH GAS VALVE & SPARK IGNITOR SWITCH MANUAL OVEN LIGHT SWITCH GAS SAFETY VALVE AUTOMATIC OVEN LIGHT SW.
- 12 - OVEN DOOR REMOV AL insert nail or screw here range hinge hanger oven door oven door range LIFT ROTATE hinge pins 2. Close the oven door as far as the nails or screws will allow, lift the door off the two hinge pins, pull the door towards you so that the hinges are free of the slots, and remove it.
- 13 - REMOVING A MAINT OP 1. Push the front of the maintop to the left and lift the left corner, then unclip and lift the other corner, and raise the front of the maintop.
- 14 - L.P . CONVERSION L.P. Conversion Kits will be shipped with the product. Kits include four top burner orifice spuds. The kit numbers are as follows: Kit #3196473 —Sealed Burner Models • (2) #65 spuds–8500 B.T.U. (brass) • (1) #68 spud–6500 B.
- 15 - Reverse the regulator cap so that LP faces up. L.P . CONVERSION Turn the orifice hoods on the oven burner(s) down 2-1/2 - turns. L.P. GAS: DECREASES GAS AND FLAME SIZE IN THIS DIRECTION NATURAL GAS: INCREASES GAS AND FLAME SIZE IN THIS DIRECTION HOOD PIN Regulator L.
- 16 - OVEN DOOR LOCK SYSTEM LATCH IS UP AND DOOR IS LOCKED SOLENOID PLUNGER IS EXTENDED ACTUATOR ROD The oven door lock system uses a solenoid-activated, push-push mechanism. The oven door will lock as soon as it is closed and the CLEAN function is programmed into the Electronic Oven Control (EOC).
- 17 - IGNITION SYSTEM OPERA TION OHMS LA W: I = E/R AMPS = VOL T AGE DIVIDED BY RESIST ANCE A cold ignitor has a high resistance. When the oven control relay closes— IGNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 LO HI OHMS Current flows through the ignitor and the bimetal coil.
- 18 - Lower ignitor resistance increases the current flow through the bimetal coil. When the ignitor is fully heated, its resistance is low. Low resistance causes maximum current to flow through the bimetal coil (2.
- 19 - The gas at the burner is lit by the hot ignitor and a flame is produced. When the oven reaches its selected temperature, the oven control relay opens, and power is removed from the circuit. With no voltage applied, the ignitor and bimetal coil start to cool.
- 20 - TYPICAL GAS RANGE WIRING DIAGRAM K.E.T ., EZ-100 & EZ-150 Controls L1 N BK BK V V W W W BU BU RR BR BU GY Y Y W W W W W BK BK BK BK OVEN TEMP SENSOR OVEN CONTROL TRANSFORMER P5 P1-1 P1-5 P1-3 P4 P1-6 P1-7 P3-1 P2-1 P3-4 P3-2 P2-4 P2-2 LATCH SOLENOID RELAY BROIL RELAY BAKE RELAY LATCH SOLENOID DOOR LATCH SW.
- 21 - GAS RANGE STRIP CIRCUITS K.E.T ., EZ-100 & EZ-150 Controls L1 N W BK BK R W VV OVEN CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE RELAY BAKE VALVE BAKE IGNITOR BROIL RELAY P3-4 P3-1 P1-6 P1-.
- 22 - OVEN DOOR LOCK SYSTEM CURRENT FLOW Voltage is supplied to the control transformer whenever the range is plugged in. Current flows from L1, through the transformer, to the neutral side of the line. When voltage is supplied to the EOCs Latch Solenoid Relay, current flows through the Latch Solenoid, to the neutral side of the line.
- 23 - ELECTRIC RANGE COMPONENT LOCA TIONS OPEN COIL ELEMENT HOT SURFACE INDICATOR (CERAN GLASS MAINTOP) BROIL ELEMENT ELECTRONIC OVEN CONTROL OR MECHANICAL OVEN THERMOSTAT SURFACE ELEMENT CONTROL SUR.
- 24 - OVEN THERMAL FUSE Electric (Pyro) Gas (Pyro) Electric (Non-Pyro) Gas (Non-Pyro) Bake Preheat Time & Temperature Ranges 170˚ - 245˚ 2 min. 30 sec. 250˚ - 445˚ 4 min. 15 sec. 450˚ - 500˚ 6 min. 30 sec. 170˚ - 245˚ 4 min. 250˚ - 445˚ 10 min.
- 25 - ELECTRIC RANGE WIRING DIAGRAM EZ-200 & EZ-300 Oven Controls L1 L2 N BK BK BK V Y Y V BU BU BU BU-W R R W R R BR W W W W BK BK G L1 P H1 OR OR H2 L2 GND OVEN CONTROL LF TRANSFORMER P3-3 P4-3.
- 26 - ELECTRIC RANGE STRIP CIRCUITS EZ-200 & EZ-300 Oven Controls L1 L2 BK BK RR BROIL ELEMENT BAKE ELEMENT BU BU-W R THERMAL FUSE OPENS @ 184 ˚ C BROIL RELAY OVEN CONTROL BAKE RELAY P2-2 P2-1 P.
- 27 - CONFIRMA TION OF UNDERST ANDING 1. The oven door lock mechanism is a a) push-push design. b) push-pull design. c) dual-solenoid design. d) manually operated design. 2. The oven door is removed by a) loosening the two screws at the inner door panel and lifting up.
- 28 - 7. The sealed gas burner venturi can be adjusted by a) loosening the screw at the slide cover and turning the cover to the desired setting. b) prying the venturi slot open with a flat-bladed screwdriver. c) replacing the venturi assembly with an L.
LENGTH OF WARRANTY FULL ONE YEAR WARRANTY From Date of Purchase. W ARRANTY WHIRLPOOL WILL PAY FOR: FSP ® replacement parts and repair labor to correct defects in materials or workmanship. Service must be provided by an authorized Whirlpool service company.
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An important point after buying a device Whirlpool 465 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Whirlpool 465 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Whirlpool 465 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Whirlpool 465 you will learn all the available features of the product, as well as information on its operation. The information that you get Whirlpool 465 will certainly help you make a decision on the purchase.
If you already are a holder of Whirlpool 465, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Whirlpool 465.
However, one of the most important roles played by the user manual is to help in solving problems with Whirlpool 465. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Whirlpool 465 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center