Instruction/ maintenance manual of the product ULTRA ULTRA-105 Weil-McLain
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Part number 550-100-029/0810 Series identification: Read the boiler rating plate to determine the series num- ber. The rating plate is lo- cated inside the boiler jacket, on the right rear interior panel. Parameters settings: Instructions in this supple- ment are based on factory default parameter settings.
2 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Contents 0LEASEREADBEFOREPR OCEEDING .
3 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Please r ead befor e pr oceeding When servicing boiler — To avoid electric shock, disconnect electrical supply s before performing maintenance.
4 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Field wiring ELECTRICAL SHOCK HAZARD — For your safety, turn off electrical power supply at service entrance panel before making any electrical connections to avoid possible electric shock hazard.
5 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Field wiring (continued) &IGURE Line voltage field wiring connectio.
6 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Star tup Press the “Step” button until the display first digit shows 2. “2.” The last digit must show “1.” If any other number displays, 3.
7 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide [ 2XXX ] (ignition) After prepurge, the control module opens the gas valve and starts ignition spark. If burner flame proves within 4.
8 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Star tup (continued) FOR YOUR SAFETY READ BEFORE OPERA TING OPERA TING INSTRUCTION.
9 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation Ultra Control Module The Ultra boiler is controlled by a microprocessor electronic con- trol — the Ultra Control Module.
10 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Outdoor reset operation, if used Setpoint temperature with outdoor r eset All Ultra boilers are shipped with an outdoor temperature sensor.
11 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Schematic wiring diagram — Ultra-80 through Ultra-230 &IGURE Operatin.
12 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Ladder wiring diagram — Ultra-80 through Ultra-230 &IGURE Operating i.
13 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Schematic wiring diagram — Ultra-310 &IGURE The wire colors shown for the transformer in this wiring diagram supersede those shown on the boiler wiring label.
14 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Ladder wiring diagram — Ultra-310 &IGURE Operating infor mation (cont.
15 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Ultra display overview &IGURE The data port is for use only when connecting a PC to the control, using the optional Advance Parameter Kit.
16 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings.
17 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings.
18 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings.
19 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings.
20 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings.
21 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Operating infor mation (continued) Instructions in this supplement are based on factory default parameter settings. Ultra display Hard Lockout mode (see &IGURE Figure 18, page 28 for further information) #HECK).
22 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide VERIFY PROPER OPERA TION AFTER SERVICING (see Ultra Boiler Manual for procedur es) T r oubleshooting ,ABEL ALL WIRES prior to disconnection when servicing controls.
23 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide REVIEW OF LAST LOCKOUT CODE MESSAGE T o access parameters, view RPM speed and the last Error Code: The boiler must be in “STBY” mode.
24 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler not firing and: Check for: Corrective actions: Display first digit shows a number from 1 to 8. Last digits show 2 or 3-digit number (boiler outlet water temperature).
25 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler not firing and: Check for: Corrective actions: Display first digit shows 0 and last digits show 2 or 3-digit number (boiler outlet water temperature).
26 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings.
27 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings.
28 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings.
29 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings.
30 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide T r oubleshooting (continued) Instructions in this supplement are based on factory default parameter settings.
31 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 18 Thermal overrun condition – Outlet water temperature above 210 °F .
32 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide HARD LOCKOUT condition [Display flashes first digit, “E” and last two digits (code)] 30 T emperature rise across boiler over 58 °F , and occurred 20 times.
33 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler maintenance pr ocedur e VERIFY PROPER OPERA TION AFTER SERVICING (see Ultra Boiler Manual for procedur es) Removing and reinstalling components can change boiler behavior.
34 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler maintenance pr ocedur e (continued) Perform ALL of the ( 14 ) procedur es listed in the following, in the ORDER SHOWN. (Y ou must have the correct maintenance kit to proceed.
35 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Perform ALL of the ( 14 ) procedur es listed in the following, in the ORDER SHOWN. (Y ou must have the correct maintenance kit to proceed.
36 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Boiler maintenance pr ocedur e (continued) Perform ALL of the ( 14 ) procedur es listed in the following, in the ORDER SHOWN. (Y ou must have the correct maintenance kit to proceed.
37 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide &IGURE Burner access and assembly (you must use the Maintenance .
38 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Combustion testing and adjustment O Check flame & combustion with instruments Initiate a call for heat on one of the heat demand inputs.
39 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Combustion testing and adjustment (continued) Measure natural gas input: 7. Operate boiler 10 minutes. a. Turn off other appliances.
40 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Combustion testing and adjustment (continued) &IGURE Acceptable CO 2 / O 2 and CO values: CO 2 / O 2 values must be within 1.
41 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Ultra Control Module parameters See information beginning on page 44 for detailed informa- tion on all Ultra control module parameters.
42 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide How to set parameters Using the boiler display With the six buttons on the front of the boiler and the proper code the boiler can be both monitored and modified using the digital display (Figure 25).
43 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Default parameter settings — &IGURE $/./ 4 change any parameter unless the application requir es special settings Par .
44 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Fixed-temperature operation (outdoor tem- perature sensor not installed) — To operate with constant outlet temperature, set parameter 4 to the required supply water temperature for the system.
45 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Outdoor reset curve and contr ol module parameters &IGURE T ypical reset curves &IGURE Parameter explanations (continued) See Figure 25, page 42 for procedure to access Parameter settings.
46 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide &IGURE Parameter 11 — Automatic supply temperature boost operation — In the example below , the boiler is operating in outdoor reset mode, with a calculated setpoint temperatur e of 130°F .
47 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter explanations (continued) Maximum fan speed 1.
48 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide 3. Acceptable range (altitude up to 5,500 feet only): Ultra-80 to 230: s TORPM (13 to 52 on boiler display).
49 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Space heating on and off dif ferentials (hyster esis) — Parameters 22 and 23 &IGURE Differ ential (hyster esis) settings DO NOT change the differentials (hyster- esis) for DHW operation (parameters 24 25, 26 and 27).
50 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table Para.
51 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para.
52 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para.
53 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para.
54 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para.
55 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para.
56 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para.
57 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para.
58 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Parameter r efer ence table (continued) Para.
59 Part number 550-100-029/0810 GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide NOTES.
GAS - FIRED WA TER BOILER SERIES 1 & 2 — Contr ol supplement & Service guide Installation information Boiler model Boiler CP number Boiler location Boiler location (continued) Altitude of lo.
An important point after buying a device Weil-McLain ULTRA ULTRA-105 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Weil-McLain ULTRA ULTRA-105 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Weil-McLain ULTRA ULTRA-105 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Weil-McLain ULTRA ULTRA-105 you will learn all the available features of the product, as well as information on its operation. The information that you get Weil-McLain ULTRA ULTRA-105 will certainly help you make a decision on the purchase.
If you already are a holder of Weil-McLain ULTRA ULTRA-105, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Weil-McLain ULTRA ULTRA-105.
However, one of the most important roles played by the user manual is to help in solving problems with Weil-McLain ULTRA ULTRA-105. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Weil-McLain ULTRA ULTRA-105 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
