Instruction/ maintenance manual of the product WESY86300 Weider
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USER'S MANUAL QUESTIONS? As a manufacturer , we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfac- tion through direct assistance from our factory .
2 T ABLE OF CONTENTS LIMITED W ARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 IMPORT ANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 IMPORT ANT PRECAUTIONS W ARNING: T o reduce the risk of serious injury , read the following important precautions before using the home gym system. 1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions.
4 BEFORE YOU BEGIN ASSEMBLED DIMENSIONS: Height: 78 in. Width: 64 in. Length: 70 in. Foot Plate Low Pulley Station High Pulley Station Lat Bar Leg Lever Butterfly Arms Press Arm Weight Stacks Backrests Leg Press Plate Ab Pulley Station Thank you for selecting the versatile WEIDER ® 8630 T raining System.
5 ASSEMBL Y 1 56 58 58 55 20 49 40 49 1. Before beginning assembly , be sure that you have read and understand the infor- mation in the box above. Locate and open the parts bags labeled “FRAME ASSEMBL Y BAG ONE” and “FRAME ASSEMBL Y BAG TWO.” Press two 2” Square Outer Caps (58) onto the Weight Base (14) in the indicated loca- tions.
2. Slide the Ab Upright (1) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet. Slide the Leg Press Upright (4) onto the indi- cated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14).
5. Insert two Weight Guides (23) into one of the brackets on the Weight Base (14). Attach the lower ends of the Weight Guides with a 5/16” x 6” Bolt (67) and a 5/16” Nylon Locknut (40). Do not overtighten the Nylon Locknut. Attach the other Weight Guides (23) in the same manner .
8. Lubricate the insides of the holes in the T op Weights (24) as shown. Slide a T op Weight onto each set of Weight Guides (23). 9. Attach the T op Frame (2) to the Ab Upright (1) with two 5/16” x 2 3/4” Bolts (55), two 5/16” W ashers (20), and two 5/16” Nylon Locknuts (40).
1 1. Attach the Leg Press Plate (1 1) to the Adjustment T ube (10) with a 5/16” x 2 1/2” Bolt (39), two 5/16” W ashers (20), and a 5/16” Nylon Locknut (40). Be sure that the Leg Press Plate and Adjustment T ube are ori- ented as shown. Press a 1 3/4” Square Inner Cap (48) into the Adjustment T ube (10).
10 15. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16” x 2 1/2” Bolts (39) and two 5/16” Nylon Locknuts (40). Attach the other Press Arm (7) to the Press Frame (12) in the same manner . 16. Press a 1” Round Inner Cap (70) into one of the Press Arms (7).
11 18. Press a 1 3/4” Square Inner Cap (48) into the lower end of the Left Arm (6). Wet the lower end of the Left Arm with soapy water . Slide a 10” Pad (45) onto the Left Arm. Repeat this step with the Right Arm (5). 19. Locate and open the parts bags labeled “CABLE ASSEMBL Y” and “PULLEYS.
12 21. Wrap the Butterfly Cable (89) around a 3 1/2” Pulley (82) as shown. Attach the Pulley and a Cable T rap (80) to the bracket on the Leg Press Upright (4) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42). The Cable T rap must be oriented as shown and be positioned to hold the Cable in the groove of the Pulley .
13 25. Find the Rear Cable (87)—this is the short- est Cable. Slide one end of the Rear Cable onto the 5/16” x 3” Bolt (92). Thread another 5/16” Nylon Jam Nut (91) onto the Bolt, but do not fully tighten it. Leave enough room between the two Jam Nuts for the Cable to pivot.
14 29. Find the Press Cable (88)—this is the longest Cable. Attach the end of the Press Cable (88) to the Large “U” Bracket (84) with a 1/4” Nylon Locknut (44) and a 1/4” W asher (37).
15 32. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Pulley Plates (31). The Cable must be routed from the direction shown. Refer to the inset draw- ing. Be sure that the Cable is between the Cable T rap (80) and the Pulley , and that the Cable T rap is positioned to hold the Cable in place.
16 36. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Press Frame (12). Be sure that the Cable T rap (80) is turned to hold the Cable in place and that the Cable is between the Pulley and the crossbar on the Press Frame.
17 40. Note: The 3 1/2” Pulley (82) used in this step was attached in step 38. It is shown removed for easier part identification. Route the Press Cable (88) around the 3 1/2” Pulley (82). Be sure that the Cable T rap (80) is turned to hold the Cable in place and that the Cable is routed as shown.
18 44. Locate the remaining preassembled pair of Pulley Plates (31) and 3 1/2” Pulleys (82). Route the High Cable (85) under the indicated 3 1/2” Pulley (82). The end of the Pulley Plates (31) with two holes should be down- ward. Refer to the inset drawing.
19 48. Wrap the Low Cable (86) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable T rap (80) to the Ab Upright (1) with the 3/8” x 3 3/4” Bolt (76) and a 3/8” Nylon Locknut (42). Be sure that the Cable T rap is in the indi- cated position.
51. Locate and open the parts bag labeled “SEA T ASSEMBL Y .” Attach the Small Backrest (18) to the Ab Upright (1) with two 1/4” x 2 1/2” Machine Screws (64) and two 1/4” W ashers (37). 52. Press a 1 1/2” Square Inner Cap (57) into the Rear Seat Frame (16).
55 56 57 SEA T ASSEMBL Y MISC 21 58. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in HOW TO USE THE HOME GYM SYSTEM, beginning on page 22 of this manual. Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys.
22 HOW TO USE THE HOME GYM SYSTEM The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise.
23 A TT ACHING THE AB STRAP TO THE AB PULLEY ST A TION Attach the Ab Strap (35) to the Low Cable (86) at the ab pulley station with a Cable Clip (33). A TT ACHING AND REMOVING THE SEA T T o attach the Seat (17), set the bracket on the Rear Seat Frame (16) onto the pins on the Ab Upright (1).
24 WEIGHT RESIST ANCE CHART This chart shows the approximate weight resistance at each weight station. “T op” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm.
TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately . The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent.
26 CABLE DIAGRAMS The cable diagrams on this page and the next page show the proper routing of the High Cable (85), the Low Cable (86), the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89). Use the diagrams to be sure that the Cables have been assembled correctly .
27 High Cable (85) Rear Cable (87) Weight Stack— 5 High Pulley— 1 2 2 3 3 1 —T op Frame 4 —Weight Stack 4.
ORDERING REPLACEMENT P ARTS T o order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1.
WESY86300 R0697B Please Note: The assembly is divided into four stages: 1) frame assembly , 2) press and butterfly arm assembly , 3) cable and pulley assembly , and 4) seat and backrest assembly .
3/8" Nylon Jam Nut (43)–4 5/16" x 1 3/4" Bolt (68)–2 3/8" x 2" Bolt (50)–13 5/16" x 2 1/4" Bolt (62)–1 5/16" x 2 1/2" Bolt (39)–5 3/8" x 2 1.
5/16" x 2" Eyebolt (79)—1 Cable Clip (33)–4 3/8" x 4 1/2" Bolt (74)–1 3/8" x 3 3/4" Bolt (76)–1 5/16" x 2 3/4" Carriage Bolt (77)–1 5/16" x 2 1/2.
2" Square Inner Cap (56)–8 2" Square Outer Cap (58)–2 1 3/4" Square Inner Cap (48)–7 1" Retainer (45)–4 1" Round Outer Cap (46)–2 1 1/2" Square Inner Cap (57).
8 1 REMOVE THIS P ART LIST/EXPLODED DRA WING FROM THE MANUAL. SA VE THE P ART LIST/EXPLODED DRA WING FOR FUTURE REFERENCE..
P ART LIST—Model No. WESY86300 R0697B Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. Key No. Qty .
1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 17 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 29 29 30 31 32 32 33 34 35 36 21 21 85 85 87 86 31 41 41 86 87 88 88 89 89 56 66 82 38 42 20 .
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If you already are a holder of Weider WESY86300, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Weider WESY86300.
However, one of the most important roles played by the user manual is to help in solving problems with Weider WESY86300. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Weider WESY86300 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
