Instruction/ maintenance manual of the product GM300AC Wagner SprayTech
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GM 3000A C II 2G X (At ex 95) "? "? T ransla tion of the original Opera ting manual AirC oa t spra y gun with fl at or round jet no zzles Edition 05/2007.
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3 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 C onten ts 1 ABOUT THESE INSTRUCTIONS 5 1.1 Languages 5 1.2 W arnings, notes and symbols in these instructions 5 2 GENERAL SAFET Y INSTRUCTIONS 6 2.1 Safety instructions for the operator 6 2.
4 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 C onten ts 5.1.1 T ypical aircoat installation 20 5.1.2 V entilation of the spray booth 21 5.1.3 Air supply 21 5.1.4 Fluid (paint) hoses 21 5.1.5 Earthing 22 5.2 Prepar ation of paints 22 5.
5 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 This operating manual is a vailable in the following languages: Language: Part No . Language: Part No . German English Fr ench Dutch Italian Spanish Danish Swedish Portuguese P olish 1 ABOUT THESE INSTRUCTIONS 1.
6 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 2.1 SAFET Y INSTRUCTIONS FOR THE OPERA TOR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QU ALIFICA TIONS 2.
7 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 2.2.2 EARTH THE UNIT 2.2.3 MA TERIAL HOSES 2.2.1 SAFE HANDLING OF W AGNER SPRA Y UNIT S The spray jet is under pressure and can cause dangerous injuries . A void injection of paint or cleaning agents: Never point the spray gun at people.
8 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, V ARNISHES AND P AINTS 2.2.6 T OUCHING HO T SURF ACES 2.
9 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 2.4 USE IN AN EXPL OSION HAZ ARD AREA 2.4.1 C ORRECT USE 2.4.2 EXPL OSION PROTECTION IDENTIFICA TION 2.
10 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 2.5 GERMAN REGU AL TIONS AND GUIDELINES a) BGV D15 W orking with liquid ejec tion devices b) BGV D25 Using coating materials c) CHV.
11 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 3 PRODUCT LIABILIT Y AND W ARRANT Y 3.2 W ARRANT Y 3.1 IMPORT ANT NOTES ON PRODUCT LIABILITY !S A RESULT OF AN %#.
12 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 3.3 CE-C ONFORMIT Y GM 3000AC 0364900_a CE Certificate of Conf ormity The certificate is enclosed with this produc t. The certificate of conformity can be reordered from your W AGNER representative , quoting the product and serial number .
13 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 4 DESCRIPTION 4.1 AREA OF APPLICA TION, USING IN AC CORDANCE WITH THE INSTRUCTIONS The gun is suitable for at omising liquid materials, par ticularly coating materials, using the AirCoat proc ess.
14 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 4.2.3 HO T SPRA YING HV-V ARIANTS These guns hav e a blue air cap. This air cap is specially designed for high viscosity (HV ) material and for hot spra ying. Qty Part-No . AirCoa t gun 1 0364020 GM 3000AC-H without fi lter + M16x1.
15 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 4.3 DA T A Steel Plastics T ungsten carbide Stainl. steel 1.4305 UHMW-PE FPM P A 6.
16 GM 3000A C "? MMINCHES MMINCHES "? MMINCHES MMINCHES OPERA TING MANU AL EDITION 05/2007 P ART NO.
17 GM 3000A C ! - ( ) * + , " # $ % & . ' "? " # $ % & ! * ( ) ' "? OPERA TING MANU AL EDITION 05/2007 P ART NO.
18 GM 3000A C B_00001 OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 4.5 JET PROCESS 4.5.1 AIRC OA T FLA T JET PROCESS With the AirCoat process the spr ay material is atomiz ed at a pressure of 3-12 MP a; 30-120 bar; 435-1740 psi. A sof t, fl at spray is achieved with help of the AirCoat air , which has a pres- sure of 0.
19 GM 3000A C "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 4.5.2 AIRC OA T ROUND JET PROCESS In the AirCoat proc ess, high pressure of 3-12 MP a; 30-120 bar; 435-1740 psi is used to atom- ize the material. The AirCoat air at 0.
20 GM 3000A C ! " # $ % & ' ( ) * + , - "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 5 PREP ARA TION BEFORE ST ARTING WORK 5.
21 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 5.1.2 VENTILA TION OF THE SPR A Y BOO TH 5.1.3 AIR SUPPL Y The use of an air fi lter with the air regulator (D) ensures that only dry , clean atomising air gets into the spray gun.
22 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 5.1.5 EARTHING Any material containers and the unit must be c onnected by a potential equalisation (earth) cable. 5.2 PREP AR A TION OF P AINTS The viscosity of the paint is of great importance.
23 GM 3000A C MILLI0ASCALX 3ECM0AS #ENTIPOISE 0 OISE $).#UP MMIN & ORD#UP :AHN .
24 GM 3000A C "? B 00036 OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 5.3 ST ART-UP T rigger safety catch in on (safe) position Air Air Material Material 5.3.1 GENERAL RULES FOR MAKING ADJUSTMENTS TO THE SPRA Y GUN ➞ See safety regulations in chapt er 2.
25 GM 3000A C "? X OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 5.3.2 PREP AR A TION 1. Secure the spraygun. 2. Connect material hose to spray gun and t o pump. 3. Connect air hose to spray gun and to oil-fr ee, dr y air supply with regulator .
26 GM 3000A C B_00071 "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 5.4 WORKING 5.4.1 ST ART-UP AIRCO A T SPRA YING 1. Set material pressure to appro x. 8MPa; 80 bar ; 1160 psi at material pump. 2. Spray (release trigger saf ety catch and pull trigger) and check the atomisation.
27 GM 3000A C "? X A B C D B_00042 OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 5.4.3 CHANGING AIRC OA T NOZZLE 1. Relieve the pressure from the gun and unit. 2. Secure gun with trigger safety catch. 3. Unscrew aircap nut (A) 4.
28 GM 3000A C "? X B_00039 A B C D OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 5.4.4 CLEANING AIRC OA T NOZZLES F or disassembly and assembly see AirCoat nozzles section 5.4.3. The AirCoat no zzle (C) can be placed into a cleaning solvent which has been r ecommend- ed by the paint manufacturer .
29 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 6 MAINTENANCE ➞ See safety regulations in chapter 2. The spray gun and the unit must be cleaned ev ery day . Use only the cleaning solvent rec- ommended by the material manufacture.
30 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Note: Methylene chloride is not recommended as a fl ushing or cleaning solvent with this gun or any system components . 1. Relieve the pressure from the gun and unit. 2. Secure gun with trigger safety catch.
31 GM 3000A C "? X "? ! # " 37MM IN 37MM IN "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 6.2 CHANGING OR CLEANING FIL TER 1.
32 GM 3000A C SW 19 mm; 0.75 inch SW 17 mm; 0.70 in c B_00059 SW 13 mm; 0.51 inch SW 19 mm; 0.75 inch "? B_00036 OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 6.3 CHANGING MA TERIAL HOSE 1. Put out of operation and clean. 2.
33 GM 3000A C M L K N H J I B_00064 G F A B C E D R OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 6.4 REPLACING P ARTS OF THE V AL VE STEM 6.4.1 DISMANTLING 1. T ake spraygun out of operation and clean. 2. Relieve the pressure from the gun and unit.
34 GM 3000A C % 2 0 / 1 3 ,OCTITE "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 6.4.2 REPLACING SEALS IN THE V AL VE T APPET 1. Heat valve tappet assy . to about 150°C; 302°F . 2. Place a 7 mm; o.28 inch wr ench on the valve tappet (E) and hold .
35 GM 3000A C "? B C D A B_00033 E F OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 7. Pull the valv e rod (D) out again. 8. Screw in the packing screw (G) and do not tighten fully . 9. Put trigger (I) in position, and inser t trigger pin (H) and screw ( J ).
36 GM 3000A C 1. 2. 4. 5. A B C B_00066 3. F OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 6.6 REPLACING SEAL (DISTRIBUT OR) 1. T ake out of operation and clean. 2. Relieve the pressure from the gun and unit. 3. Secure gun with trigger safety catch.
37 GM 3000A C SW 19 mm; 0.75 inch A B_00067 SW 17 mm; 0.70 inch C B OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 6.7 CHANGING OR CLEANING EDGE FIL TER (OPTIONAL) 1. Put out of operation and clean. 2. Relieve the pressure from the gun and unit.
38 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 7 TROUBLE SHOO TING AND SOL UTIONS Problem Cause Solution P aint output too low Nozzle too small Select larger nozzle (see para. 9.1) P aint pressure too low Adjust at pump as required.
39 GM 3000A C B_00031 2 SW 13 mm 15 Nm; 11.1 lbft 3 4 5 7 6 1 OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 8 REP AIR WORK ➞ See safety regulations in chapt er 2. 8.1 FIL TER HOUSING CONNECTION Heat up to appro x. 150°C; 302°F with a hot air fans .
40 GM 3000A C 2 3 4 8 SW 13 mm 15 Nm; 11.1 lbft 1 B_00030 6 ❋ OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Disassembly 1. Remove all moving parts of the spray-gun 2. Heat up to approx. 150°C; 302°F the area of the banjo bolt (4). 3. Unscrew banjo bolt (4) with open-end wrench (siz e 13 mm; 0.
41 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Repair spare parts Item K Qty Part-No . Description 1 1 0364927 Gun housing pre-assembled fi lter 1 1 0364928 Gun housing pre-assy . M16x1.5 1 1 0364929 Gun housing pre-assy . NPSM1/4“ 1 1 0364934 Gun housing AC-H M16x1.
42 GM 3000A C "? 1 2 3 4 B_01293 7 6 1.0 Nm ±0.5 Nm ; 0.74 lbft ±0.36lbft OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Disassembly 1. Remove pressure spring (1) and unscr ew adjuster screw (2). 2. Remove o-ring (3) and gasket (4).
43 GM 3000A C max. 1.5 mm 0.06 inch max. B_01292 X 1 2 OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Dimensional accuracy: If the distance „x“ between pinhead (1) and distance piece (2) is larger than 1.5 mm; 0.06 inches, the pivot joint must be replaced .
44 GM 3000A C "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Disassembly 1. Unscrew the fi lter housing (1) from the connection piece and remove the edge fi lter (6) and nipple (5). 2. Unscrew adjuster screw (2).
45 GM 3000A C 5 1 6 2 3 4 B_01296 9 8 10 10 1.0 Nm ±0.5 Nm ; 0.74 lbft ±0.36lbft max. 1.5 mm 0.06 inch max. B_01295 X 1 2 OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Assembly 1. Lightly grease o-ring (3) using castor oil and push it onto gasket (4).
46 GM 3000A C .
47 GM 3000A C .
48 GM 3000A C "? "? "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 9.2 AIR CAPS Par t No. Description 0364911 Air cap HV (blue) for high viscosity paints 0364910 Air cap L V (red) for low visc osity paints 9.
49 GM 3000A C "? B_00076 "? "? "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 9.4 FIL TERS FOR SPRA Y GUN Par t No. for 1 piece Par t No. for 10 pcs. Filter T ype Meshsize For use with nozzle sizes: 0034383 0097022 Gun fi lter (red) 200 0.
50 GM 3000A C "? "? "? "? "? "? "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 9.5 SWIVEL FOR GUNS WITHOUT FIL TERS Part No .
51 GM 3000A C "? "? OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 9.6 HOSES Part No . Description 9984564 HP-T win hose M16x1.5; 7.5 m; DN 4 mm; 27 MPa; 270 bar , M16x1.5; 24.6 ft; ID 0.16 in; 3916 psi for guns with fi lter 9984565 HP-T win hose M16x1.
52 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 10 SP ARE P ARTS 10.1 HOW TO ORDER SP ARE P ARTS? SIHI_0004_GB W ARNING Incorrect maintenance/repair! Risk of injur y and damage to the equipment Repairs and part replacement may only be carried out by spe- cially trained staff or a W AGNER service center .
53 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 10.2 SP ARE P ARTS LIST GM 3000A C WITH FIL TER Spare parts list GM 3000AC with fi lter Item K Qty P ar t-No. Description 1 1 0364927 Gun housing pre-assembled fi lter 2 1 0364921 Aircap nut assy .
54 GM 3000A C 31 13 28 80 83 80 83 83 29 61 33 16 8 23 B_00045 61 71 74 75 76 70 72 73 77 2 51 60 24 10 25 58 59 57 17 18 4 11 22 12 26 15 32 14 9 30 1 19 54 55 53 50 52 7 56 81 2.5 - 3 Nm; 1.84 - 2.21 lbft 8 Nm; 5.9 lbft 10 Nm; 7.38 lbft OPERA TING MANU AL EDITION 05/2007 P ART NO.
55 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Spare parts list GM 3000AC with fi lter Item K Qty P ar t-No. Description 53 ◆★ 1 0364320 Seal (rod) 54 1 0364311 T appet cap .
56 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 10.3 SP ARE P ARTS LIST GM 3000A C WITHOUT FIL TER Spare parts list GM3000 AC without fi ltre Item K Qty Part-No . Description 1 1 0364928 Gun housing pre-assembled M16x1.5 1 1 0364929 Gun housing pre-assembled NPSM1/4“ 2 1 0364921 Aircap nut assy .
57 GM 3000A C 31 13 28 80 83 80 83 83 64 61 63 B_00046 71 74 75 76 70 72 73 77 2 51 60 24 10 25 58 59 57 17 18 4 11 22 12 26 15 32 14 9 30 1 19 54 55 53 50 52 7 56 81 2.5 - 3 Nm; 1.84 - 2.21 lbft 8 Nm; 5.9 lbft 10 Nm; 7.38 lbft 62 OPERA TING MANU AL EDITION 05/2007 P ART NO.
58 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Spare parts list GM3000 AC without fi ltre Item K Qty Part-No . Description 59 ★ 1 0335707 Spring plate set 60 ◆● 1 0379... AC-nozzle ../.. see chapter 9.1 61 ◆● 1 9984565 HP-twin-hose M16x1.
59 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 10.4 SP ARE P ARTS LIST GM 3000A C-H WITHOUT FIL TER Spare parts list GM 3000AC-H without fi ltre Item K Qty Part-No . Description 1 1 0364934 Gun housing AC-H pre-assembled M16x1.5 2 1 0364921 Aircap nut assy .
60 GM 3000A C 31 13 28 80 83 80 83 83 64 61 63 B_00047 71 74 75 76 70 72 73 77 2 51 60 24 10 25 58 59 57 17 18 4 11 22 67 12 26 15 32 14 9 30 1 65 66 19 54 55 53 50 52 7 56 81 2.5 - 3 Nm; 1.84 - 2.21 lbft 8 Nm; 5.9 lbft 10 Nm; 7.38 lbft 62 OPERA TING MANU AL EDITION 05/2007 P ART NO.
61 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Spare parts list GM 3000AC-H without fi ltre Item K Qty Part-No . Description 61 ◆● 1 9984565 HP-twin-hose M16x1.5; 7.5 m; DN 4 mm; 27 MPa; 270 bar , M16x1.5; 24.6 ft; ID 0.16 inches; 3916 psi 62 ◆● 1 00.
62 GM 3000A C OPERA TING MANU AL EDITION 05/2007 P ART NO. DOC364831 Germany J. W AGNER GmbH Otto-Lilienthal-Str . 18 Postfach 1120 D- 88677 Markdor f T elephone: ++49/ (0)7544 / 5050 T elefax: ++49/ (0)7544 / 505200 E-Mail:ser vice.standard@wagner-group .
/RDERNUMBER 'ERMANY * 7 !'.%2'MB( /TTO,ILIENTHAL3TR 0OSTFACH $ -ARKDOR F 4 ELEPHONE.
GM 3000 AC Für pneumatische Kolbenpumpen For pneumatic piston pumps Für 2K-Anlagen For 2-K-units Für Membran-Anlagen For diaphragm pumps www .wagner-group.
An important point after buying a device Wagner SprayTech GM300AC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wagner SprayTech GM300AC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wagner SprayTech GM300AC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wagner SprayTech GM300AC you will learn all the available features of the product, as well as information on its operation. The information that you get Wagner SprayTech GM300AC will certainly help you make a decision on the purchase.
If you already are a holder of Wagner SprayTech GM300AC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wagner SprayTech GM300AC.
However, one of the most important roles played by the user manual is to help in solving problems with Wagner SprayTech GM300AC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wagner SprayTech GM300AC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
