Instruction/ maintenance manual of the product B_04234 Wagner SprayTech
Go to page of 64
C obra 40-10 B_04234 High-pressur e Double Diaphragm P umps V ersion 10/2013 T ransla tion of the Original Opera ting Manual.
.
3 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 T able of C onten ts 1 ABOUT THIS OPERA TING MANU AL 5 1.1 Pr eface 5 1.2 W arnings, Notices, and S ymbols in this Operating Manual 5 1.3 Languages 6 1.4 Abbreviations in the T ext 6 2 C ORRECT USE 7 2.
4 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 T able of C onten ts 6 ASSEMBL Y AND C OMMISSIONING 25 6.1 Installation and Connection 25 6.1.1 Installing the Pump 25 6.1.2 Grounding 26 6.2 Commissioning 28 6.2.1 Safety Instruc tions 28 6.
5 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 1 ABOUT THIS OPERA TING MANU AL 1.1 PREF ACE 1.2 W ARNINGS , NO TICES, AND SY MBOLS IN THIS OPERA TING MANUAL W arning instructions in this operating manual highlight par ticular dangers to users and to the device and state measur es for avoiding the hazar d.
6 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 1.3 LANGUA GES The operating manual is available in the f ollowing languages: Language Order No . Language Order No . German 2303152 English 2303675 F rench 2303676 Dutch 2303677 Italian 2303678 Spanish 2303679 Danish 2303680 Swedish 2303682 P or tuguese 2343519 1.
7 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 2 C ORRECT USE 2.1 DEVICE TYPES Double diaphragm pump and spray pack: 2.2 TYPE OF USE 2.3 USE IN AN EXPL OSION HAZARD AREA The device is suitable f or processing liquid materials like paints and lacquers in acc ordance with the classi cation into explosion classes IIA or IIB .
8 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Application W ater-dilutable products Solvent-based lacquers and paints T wo-component coating products Emulsions UV lacquers Primers Epoxy and polyurethane lacquers , phenolic lacquers Liquid plastics W ax-based underside protection Shear-sensitive lacquers 2.
9 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 2.6 REASONABL Y FORESEEABLE MISUSE The follo wing is prohibited: coating work pieces which ar e not grounded, unauthorized con versions an.
10 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 3.1 EXPL OSION PRO TECTION IDENTIFICA TION As de ned in Directive 94/9/EC (A TEX 95), the device is suitable for use in potentially explosive areas.
11 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 4 GENERAL SAFETY INSTRUCTIONS 4.1 SAFETY INSTRUCTIONS FOR THE OPERA TOR 4.1.1 ELECTRICAL EQUIPMENT 4.1.2 ST AFF QU ALIFICA TIONS 4.1.3 SAFE WORK ENVIRONMENT Keep this operating manual to hand near the device at all times .
12 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 4.2.1 SAFE HANDLING OF W A GNER SPRA Y DEVICES The spray jet is under pr essure and can cause dangerous injuries. Av oid injection of paint or cleaning agents: Never point the spray gun at people .
13 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Ensure that the hose material is chemically r esistant to the sprayed pr oducts. Ensure that the product hose is suitable for the pr essure generated in the device .
14 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 4.2.6 T OUCHING HO T SURF ACES Only touch hot surfaces if you are wearing pr otective gloves. When operating the device with a coating produc t with a temperature of > 43 °C; 109.4 °F : - Identify the device with a warning label "Warning - hot surface" .
15 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 4.3 USE IN AREAS SUBJECT TO EXPL OSION HAZARDS The pneumatic pump may be used in potentially explosiv e areas.
16 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 4.3.2 OPERA TION WITHOUT FL UID Av oid running the pump so that it sucks in air (without uid inside). T he air , combined with the vapor of ammable uids, can generate internal areas with an explosion hazar d.
17 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 5.1 SC OPE OF DELIVER Y Inlet housing Consital (aluminum alloy) Fluid section Consital (aluminum alloy) V alve balls Stainless steel V alve seats/valve cone Carbide Diaphragms Resistant P A V alve tting 1.
18 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 * A-rated sound pressur e level measured at 1 m distance , LpA1m, in accordance with DINEN 14462: 2005. Referenc e measurements have been made b y SUV A (Swiss A ccident Insurance Institute).
19 B_02943 G P Q N O R F B D E F H I K L M G A C B_04235 Cobr a 40-10 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 5.2.3 MEASUREMENTS AND CONNECTIONS Measurement mm; inch A 505; 19.88 B 313; 12.32 C 322; 12.68 D 134; 5.28 E 55; 2.16 F 182; 7.
20 BAR BAR BAR BAR BAR BAR "? OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 5.2.4 VOL UME FL OW 5.2.5 PERFORMANCE DIA GRAMS Stroke frequency (DH/min) Pr oduct pressure (bar) Air consumption (nl/min) W ater o w rate (nl/min) W agner AL nozzles V olume ow in l/min.
21 NL / mi n L / mi n B_01203 C nl/min <scfm> bar (MPa) <psi> 250 (25) <3625> 200 (20) <2900> 150 (15) <2175> 100 (10) <1450> 50 (5) <725> 0 0 0.4 <0.1> 0.8 <0.2> 1.2 <0.3> 1.6 <0.4> 2 <0.
22 1 4 6 9 3 5 2 7 13 14 10 11 12 15 8 B_04237 Cobr a 40-10 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 General information The double diaphragm pump is driven with c ompressed air . T his compressed air mov es the air piston in the air motor (4), and consequently the piston r od in the pressure stage (9), up and down.
23 B_01205 "? B_01207 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Positioning The Cobra pump may only be operat ed in a horizontal or vertical position as shown in the diagrams.
24 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 5.3.2 PRESSURE REGULA T OR UNIT FOR C OBRA B_04301 2 3 1 B_04300 2 3 1 4 5 Positions of the ball v alve 1 Open : working position 2 Closed: The air motor can still be under pr essure. 3 Ve n t : Operating pressure in the air motor is vented (control pr essure is still present).
25 B_04239 1 6 7 2 4 5 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 6 ASSEMBL Y AND C OMMISSIONING 6.1 INST ALLA TION AND C ONNECTION 6.1.1 INST ALLING THE PUMP Proc edure: 1 Mount the pump on a base frame, trolley (6), or wall mount. 2 For AirC oat systems: Mount the additional lter pr essure regulator (7) (optional).
26 "? 2MAX- 7 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 6.1.2 GROUNDING Grounding scheme (example) Pump P aint tank W ork piece Conv eyor Sprayi.
27 "? OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Cable cross sections Pump 4 mm; A WG11 P aint tank 6 mm; A WG10 Conv eyor 16 mm; A WG5 Booth 16 mm; A WG5 Spraying stand 16 mm; A WG5 Proc edure: 1 Screw on grounding cable with ey e.
28 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 6.2.1 SAFETY INSTRUCTIONS 6.2 C OMMISSIONING Every time before starting up, the f ollowing points should be obser v ed as laid down in the operating manual: - Obser ve all safety regulations in ac cordance with Chapter 4.
29 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Before ev er y start-up, the f ollowing points should be observed: - Secure gun with safety clip . - Check the permissible pressures . - Check all connecting par ts f or leaks. - Check hoses for damage .
30 ➁ ➀ B_04303 B_04302 1 2 B_04099 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Cobr a EMERGENCY STOP In the event of unforeseen oc currences, the ball valv e (1) should be ven ted immediat ely and the relief valve (2) opened .
31 "? 6 1 9 2 7 4 5 B_04240 3 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 6.2.2 BASIC FL USHING V Note: During the ushing procedure , brie y press both valve depressors ( V ). 1 Place empty tank (5) under return tube (4).
32 B_04301 2 3 1 B_04303 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 6.2.3 FILLING WITH W ORKING MA TERIAL Relief valve Circulation mode Spraying mode 1 Place suction hose (7) and return tube (4) into the tank with the working material (6).
33 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 7.1 SPRA YING 1 Close gun. 2 Close ball valve. 3 Release the system by opening the gun. 4 Close and secure gun. If the system has been used with 2K products: 1 Secure gun and place nozzle in the gun.
34 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 7.3 DEC OMMISSIONING AND CLEANING 7.4 L ONGTERM ST ORAGE Note: The device should be cleaned f or maintenance purposes, etc . Ensure that no remaining product dries on and sticks to the device.
35 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 8 TROUBLESHOO TING, MAINTENANCE , AND REP AIR Problem C ause Remedy Pump does not w ork. Air motor does not work or stops . Open and close ball valve on the pressure r egulator unit or brie y disconnect compressed air supply .
36 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Problem C ause Remedy Pump runs fast when the spray gun is closed . V alves worn. Replace the parts. Loss of pow er due to sever e icing. There is a lot of condensation wat er in the air supply .
37 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 9 MAINTENANCE 1 Check and clean the high-pressure lter ev er y day or as r equired. 2 Each decommissioning procedure should be carried out as described in Chapter 7.3. 3 Check hoses, pipes, and couplings every day and replace if nec essar y .
38 B_04241 1 B_04242 B_04243 A 5 X OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 9.3 HY DRAULIC ST AGE MAINTENANCE 9.3.1 CHECKING THE OIL LEVEL Dismount the device onto a stand as shown in the picture and turn it upside down. Observe the ll level marking (X) on the oil tank .
39 B_04241 1 4 3 B_04244 2 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Discharging oil Proc edure: 1 Decommission and clean the devic e -> follow Chapter 7.3 up to and including point 6. 2 P osition device as shown in the picture and dismount the hood and casing.
40 B_04245 8 7 4 9 5 6 B_04246 17 mm; 0.67in OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Filling h ydr aulic stage with oil Proc edure: 1 T urn pump (mounted on the base frame) upside down. 2 Unscrew and remo ve threaded plug (5). 3 Unscrew 2 locking screws (4) and replace with 2 scr ew ttings (6) from the oil lling set.
41 B_04243 A 5 X B_04247 9 1 5 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Ve n t Proc edure: 1 T urn the pump upside down. Remov e the threaded plug (5). 2 Slowly star t up (vent) the pump until no air bubbles appear fr om the oil suction tting.
42 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Ac cessories list for C obra 40-10 Order No . Designation A 2301858 Diaphragm pump Cobra 40-10 1 322912 Hydraulic oil (for pressur e stage) 250 ml; 250 cc 2 236219 Grounding cable 3 m; 9.
43 B_04234 11 17 13 24 21 20 25 15 12 14 12 7 A 51 52 B_04285 3 Cobr a 40-10 AirCoat 16 1 4 2 53 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675.
44 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 11 SP ARE P ARTS 11.1 HOW CAN SP ARE P ART S BE ORDERED ? Incorrect maintenance/r epair! Risk of injur y and damage to the device . Hav e repairs and part replacements carried out only by specially trained sta or a W AGNER ser vic e center .
45 13 3 2 6 7 25 Nm; 18 lbft 10 12 11 1 9 5 4 8 7 B_04250 30 Nm; 22 lbft 16 17 14 15 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 11.2 OVERVIEW OF THE C OBRA 4 01 0 C OMPONENTS Order No .
46 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 11.3 C OBRA 40 1 0 AIR MO T OR Order No . Designation 1 1 9998718 Drive fastener 2 1 367318 Shoulder screw 4 3 1 9925033 Washer 4 1 36.
47 58 58 59 60 60 * 59 59 Cobr a 40-10 1 2 3 4 54 5 8 9 10 31* 30 46* 32 11* 12* 13 14 15 16 52 17 18 19 20 21 34 56 56 57 27 33 35 36* 37* 38 39 40 41* D 25 22 43* D 42 44 47 48 45 44 49 51 50* 46* 26 26 55 28 29 27* 6 7 10-15 Nm; 7-11 lbft 20-25 Nm; 15-18 lbft 2-3 Nm; 1.
48 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Order No . Designation 43 1 9971137 O-ring 44 4 9900316 Hexagon socket head cap screw M6x50 45 2 9907039 Hexagon socket head cap screw M6.
49 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675.
50 51 53 54 55 53 57 59 60 61 62 70 63 108 7 7 B_04252 29 59 30 31 32 33 34 35 109 111 111 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 11.
51 1 2 3 5 6 7 8 9 10 11 14 15 100 110 99 98 97 96 95 94 18 93 17 35 33 34 32 31 46 47 49 50 41 101 27 102 26 66 67 38 40 16 91 19 69 20 21 22 23 92 24 25 67 26 102 27 4 89 90 78 110 110 13 112 105 78 70 Nm; 52 lbft 90 Nm; 66 lbft 30 Nm; 22 lbft 50 Nm; 37 lbft 2 Nm; 1.
52 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Cobr a 40-10 uid section Order No . Designation 6 8 9907234 Hexagon screw 7 10 9920107 W asher 8 2 9974184 O-ring 9 2 322411 Valve tting 10 2 341336 Clasp 11 1 322914 I nlet valve set, complet e (comprising 2 valves), see Chapter 11.
53 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Cobr a 40-10 uid section Order No . Designation 54 1 9974181 Piston sealing pro le Z5 55 1 322426 Piston air motor 3 57 1 9974115 .
54 2 3 4 5 6 7 11 6 8 1 10 1.9 ±0.1 B_01230 B_01232 7 4 5 6 3 2 1 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 11.9 C OBRA 40 10 INLET V AL VE Order No .
55 8 5 7 3 6 4 1 2 1.5 B_01231 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 11.11 RELIEF V AL VE Order No . Designation 1 1 169248 Relief valve, complet e 2 1 9920602 Adjusting washer 3 1 169346 Pressur e spring 4 1 9920202 Washer 5 1 9971395 O -ring 10x1.
56 B_02292 1 2 3 4 6 7 8 5 B_04258 2 6 4 5 3 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Order No . Designation 1 1 322052 Base frame Cobra 40-10 2 1 322442 Base frame pressed 3 1 3224.
57 4 1 2 17 15 10 6 5 9 7 8 5 13 11 12 B_03932 3 14 16 A B OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 11.14 TROLLEY Distance: Order No .
58 5 4 3 7 2 10 9 8 6 1 B_03642 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 11.16 SMALL QUANTITY CUP Order No . Designation 1 2321424 Small quantity cup 1 1 2320844 Union nut with bayo.
59 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 The guarantee period amounts to 36 months . For industrial use or equal w ear , such as shift operations in particular , or in the event of rentals , it amounts to 12 months. Systems driv en by petrol or air are also guarant eed for a 12 month period.
60 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Guarantee claims cannot be consider ed - for par ts that are subject to w ear and tear due to use or other natural wear and tear , as well as defects in the product that are a r esult of natural wear and tear , or w ear and tear due to use.
61 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 12.3 CE DECLARA TION OF C ONFORMITY Cobra 40-10 complies with the follo wing guidelines: 2006/42/EC 94/9/EC (A TEX Directive) Applied sta.
62 OPERA TING MANU AL VERSION 10/2013 ORDER NUMBER DOC 2303675 Ser vic e Network in German y W A GNER C ONT ACT NETWORK GERMAN Y ; A V AILABLE ON THE INTERNET A T : Berlin Te l . F ax Stuttgart Te l . F ax Grünstadt T el.: +49 (0) 63 59/ 87 27 55 0 F ax: +49 (0) 63 59/ 80 74 80 Munich T el:.
.
C E R T I F I E D w ww .w agner-group .c om Subject to changes and errors. A Te l . F ax DK Te l . F ax GB F ax B Te l . F ax E Te l . F ax I Te l . F ax CH Te l . F ax F Te l . F ax NL Te l . F ax D T el.: +49 (0) 75 44 / 505 -1664 F ax: CZ Te l . F ax S Te l .
An important point after buying a device Wagner SprayTech B_04234 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wagner SprayTech B_04234 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wagner SprayTech B_04234 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wagner SprayTech B_04234 you will learn all the available features of the product, as well as information on its operation. The information that you get Wagner SprayTech B_04234 will certainly help you make a decision on the purchase.
If you already are a holder of Wagner SprayTech B_04234, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wagner SprayTech B_04234.
However, one of the most important roles played by the user manual is to help in solving problems with Wagner SprayTech B_04234. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wagner SprayTech B_04234 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
