Instruction/ maintenance manual of the product 558021 Wagner SprayTech
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Edition 9 / 2014 0558 973K ProSpray 3.25 GB Operating manual ProSpray 3.25 Airless high-pressure spraying unit Models: 0558021 0558022 0558048 0558049 Original operating manual.
2 ProSpra y 3.25 GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your ngers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals.
ProSpra y 3.25 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ...................................... 4 1.1 Explanation of symbols used .............................................................. 4 1.2 Electric Safety .......
4 ProSpra y 3.25 GB Safety Regulations 1. Safety regulations for Airless spraying 1.1 Explanation of symbols used This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.
ProSpra y 3.25 5 GB Safety regulations • Followmaterialandsolventmanufacturer’swarningsand instructions.Befamiliarwiththecoatingmaterial’sMSDS sheet and technical information to ensure safe use.
6 ProSpra y 3.25 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed.
ProSpra y 3.25 7 GB Description of unit 15 14 13 12 11 16 7 1 3 4 17 6 5 9 10 3 4 2 8 3.3 Legend for explanatory diagram ProSpray 3.25 1 Spray gun 2 High-pressure hose 3 Return hose 4 Suction hose 5 F.
8 ProSpra y 3.25 GB Description of unit Starting operation 3.5 Technical data Voltage: 100-110Volt,50/60Hz Max. current consumption: 11 A Power cord: 3 x 1.5 mm 2 – 6m, 4.6 m or 2.5 m Acceptance capacity: 1100 Watt Max. operating pressure: 221 bar (22.
ProSpra y 3.25 9 GB Starting operation 4 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pr essure Indicato r Ser vice Indicato r Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer.
10 ProSpra y 3.25 GB Starting operation 4.5 Cleaning preserving agent when starting-up of operation initially 1. Depending on the model, swivel or immerse the suction tube (Fig. 7, Item 1) or the suction hose and return hose (2) into a container with a suitable cleaning agent.
ProSpra y 3.25 11 GB Starting operation Volume Pumped Screen VOLUME PUMPED SELECT-4 MENU-1 TheVolumePumpedscreenshowsthe total number of gallons or liters sprayed by the sprayer. VOLUME PUMPED SELECT-4 MENU-1 ToselecttheVolumePumpedscreen,press the #4 key.
12 ProSpra y 3.25 GB Spraying technique Handling the high-pressure hose 5. Spraying technique Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position.
ProSpra y 3.25 13 GB Cleaning the unit (shutting down) 8. Cleaning the unit (shutting down) A clean state is the best method of ensuring operation without problems.Afteryouhavenishedspraying,cleantheunit.Underno circumstances may any remaining coating material dry and harden in the unit.
14 ProSpra y 3.25 GB Cleaning the unit (shutting down) Remedy in case of faults Type of malfunction A. Unitdoesnotstart B. Unitdoesnotdrawinmaterial C. Unitdrawsinmaterial,butthe pressure does not build up Possible cause 1.
ProSpra y 3.25 15 GB Remedy in case of faults Type of malfunction D. Coating material exits at the top of the uid section E. Increased pulsation at the spray gun F. Poor spray pattern G. Unitlosespower Possible cause 1. Upperpackingisworn.
16 ProSpra y 3.25 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and lter for wear.
ProSpra y 3.25 17 GB Repairs at the unit 11. Unscrewoutletvalvehousing(Fig.14,Item8)fromthepiston (9) with adjusting wrench. 12. Remove the upper ball cage (11), crush washer (10), outlet valve ball (12), and outlet valve seat (13).
18 ProSpra y 3.25 GB Repairs at the unit 18. Slide the top of the piston (3) into the T-slot (9) on the slider assembly (4). 19. Position the pump manifold (2) underneath the gear unit housing and push up until it rests against the gear unit housing. 20.
ProSpra y 3.25 19 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even.
20 ProSpra y 3.25 GB Appendix 12.4 Airless tip table Wagner TradeTip 3 tip up to 270 bar (27 MPa) without tip Fthread(11/16-16UN) for W agner spra y guns Order no . 0289391 without tip Gthread(7/8-14UN) for Graco/T itan spray guns Order no .
ProSpra y 3.25 21 GB Appendix Application Tip marking Spray angle Bore inch / mm Spraying width mm 1) Gun lter Order no . Roof coatings 223 323 423 523 623 723 823 20° 30° 40° 50° 60° 70° 80° 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.
22 ProSpra y 3.25 GB Appendix 12.5 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit.
ProSpra y 3.25 23 www.wagner-group.com A J. W agner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 163 oce@wagner-group .at DK W agner Sprayt ech Scandinavia A/S Helgeshøj Allé 28 2630 T aastrup Denmark T el.
24 ProSpra y 3.25 Accessories illustration ProSpray 3.25 3 1 5 7 2 4 6 8.
ProSpra y 3.25 25 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Pol.
26 ProSpra y 3.25 Spare parts list ProSpray 3.25 12 13 47 48 49 50 2 3 4 33 32 36 34 35 38 39 37 31 40 42 41 43 44 45 46 1 5 6 21 18 19 17 27 28 10 11 29 30 24 16 22 20 23 26 25 7 8 9 14 15 51 Main Assembly 0558 466 ~110V 6 m 0290 281 (2.5 m) 0290 284 (4.
ProSpra y 3.25 27 Item Part No. Description 1 0290 230 Motor shroud 2 9805 403 Set screw 3 9810 103 Nut 4 0524 353 Nut 5 0551 757 Transducer jumper 6 0290 225 Electronic cover 7 0290 229 Belly pan 8 9.
28 ProSpra y 3.25 Spare parts list ProSpray 3.25 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section Item Part No.
ProSpra y 3.25 29 Spare parts list ProSpray 3.25 9 10 8 11 12 1 2 3 5 6 7 4 13 17 14 15 16 13 Drive Assembly Item Part No. Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0290 282.
30 ProSpra y 3.25 ProSpray 3.25 1 4 56 7 8 9 2 3 10 Stand Suction system for stand Spare parts list Item Part No. Description 1 9805 367 Screw (3) 2 0290 215 Drip cup 3 0290 211 Leg, right 4 0294 635 .
ProSpra y 3.25 31 Spare parts list ProSpray 3.25 1 3 4 6 8 9 7 5 2 Upright cart assembly Item Part No. Description 1 0290 207 Handle assembly (includes items 6-7) 2 0290 208 Cart weldment 3 0278 373 W.
32 ProSpra y 3.25 GB Important notes on product liability As a result of an EC regulation being eective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated.
An important point after buying a device Wagner SprayTech 558021 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wagner SprayTech 558021 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wagner SprayTech 558021 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wagner SprayTech 558021 you will learn all the available features of the product, as well as information on its operation. The information that you get Wagner SprayTech 558021 will certainly help you make a decision on the purchase.
If you already are a holder of Wagner SprayTech 558021, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wagner SprayTech 558021.
However, one of the most important roles played by the user manual is to help in solving problems with Wagner SprayTech 558021. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wagner SprayTech 558021 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
