Instruction/ maintenance manual of the product 524009 Wagner SprayTech
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Edition 4 / 2012 0524 831F GB Operating Manual Models: 0524009 0524019 Finish 230 AC Compact Spray System.
2 Finish 230 A C Compact GB Warning! Attention: Danger of injury by injection! AirCoat units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your ngers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals.
Finish 230 A C Compact 3 GB Contents Contents Page 1. Safety regulations for AirCoat Spraying ............................... 4/5 1.1 Explanation of symbols used .............................................................. 4 1.1 Earthing Instructions .
4 Finish 230 A C Compact GB Safety Regulations 1. Safety regulations for AirCoat spraying 1.1 Explanation of symbols used This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.
Finish 230 A C Compact 5 GB Safety regulations HAZARD: EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite. Severe injury and/or property damage can occur. PREVENTION: • Provideextensiveexhaustandfreshairintroductionto keep the air within the spray area free from accumulation of ammablevapors.
6 Finish 230 A C Compact GB Safety Regulations General Description 1.2 Earthing Instructions Electric models must be earthed. In the event of an electrical short circuit, earthing reduces the risk of electric shock by providing an escape wire for the electric current.
Finish 230 A C Compact 7 GB Setup 3. Setup Use this procedure to set up the spray system. 1. Make sure the diaphragm pump ON/OFF switch and the compressor ON/OFF switch are in the OFF position. 2. Make sure the pressure control knob is turned fully counterclockwise to its lowest pressure setting.
8 Finish 230 A C Compact GB Operation 4. Operation Use the following procedures to operate the spray system. 4.1 Preparing to Prime 1. Fill the inlet valve with water or with a light household oil.
Finish 230 A C Compact 9 GB Operation 1c 1d 4.3 Priming with Optional Suction Set (P/N 0508194A) 1. Attach the suction set to the pump. a. Remove the hopper return tube tting. Screw the suction set return tube tting into the return tube port on the side of the pump.
10 Finish 230 A C Compact GB Spraying 5. Spraying The AirCoat spray system has two dierent painting modes. The AirCoat mode is used for ne nish work with low to medium viscositymaterials(oil,stains,lacquers,etc.
Finish 230 A C Compact 11 GB Spraying Spraying Technique 5.3 Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.
12 Finish 230 A C Compact GB Cleanup 7. Cleanup 7.1 Overnight Storage Shutdown 1. Turn the pressure control knob counterclockwise to the minimum setting. 2. TurnthePRIME/SPRAYvalvetoPRIME. 3. Move the pump ON/OFF switch to the OFF position.
Finish 230 A C Compact 13 GB Cleanup Maintenance 7.5 Clearing the Spray Hose 1. Turn the pressure control knob counterclockwise to the minimum pressure setting. 2. TurnthePRIME/SPRAYvalvetoSPRAY. 3. Unlock the spray gun trigger. 4.
14 Finish 230 A C Compact GB Maintenance Electrical Schematic 8. Tightentheoutletvalvenut(a)securelywithanadjustable wrench. Do not over-tighten. (b) (a) (c) (d) (e) (f ) (g) i Wear on the ball is almost impossible to detect visually.
Finish 230 A C Compact 15 GB Troubleshooting Problem A. The unit does not start up. B. The pump starts up but does not draw in paint when the PRIME/SPRAYvalveissetto PRIME. C. The pump draws up paint but the pressure drops when the gun is triggered.
16 Finish 230 A C Compact 16 17 18 19 1 2 5 3 4 8 10 11 12 14 15 20 22 23 24 13 9 6 7 21 28 26 27 25 29 30 31 32 0524475 (model 0524009) 0524520 (model 0524019) Spare part diagram • Main assembly It.
Finish 230 A C Compact 17 Spare part diagram • Diaphragm pump (P/N 0550007) 17 18 19 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 20 21 22 23 24 25 NOTE: Whenever pump head is removed for service, the diaphragm (#3) should be replaced.
18 Finish 230 A C Compact Spare part diagram • Cart assembly (P/N 0508190) 3 1 2 5 6 7 4 9 8 10 12 11 Spare part diagram • Hopper assembly (P/N 0524242) 1 2 3 4 6 5 7 Item Part # Description 1 050.
Finish 230 A C Compact 19 1 2 5 6 3 4 7 8 9 10 11 12 13 15 14 1 2 3 4 5 6 8 7 Spare part diagram • Pump head assembly (P/N 0524227) Spare part diagram • Optional suction set (P/N 0508194A) Item Pa.
20 Finish 230 A C Compact w w w .wagner-group .com A J. W agner Ges .m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 163 oce@wagner-group .at DK W agner W agner Scandinavia A/S Helgeshøj Allé 28 2630 T aastrup Denmark T el.
Finish 230 A C Compact 21 Important notes on product liability As a result of an EC regulation being eective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated.
22 Finish 230 A C Compact Note on disposal: In observance of the European Directive 2002/96/ EC on waste electrical and electronic equipment and implementation in accordance with national law, this pr.
Finish 230 A C Compact 23 23 Finish 230 A C Compact J. Wagner GmbH Otto Lilienthal-Str.18 D-88677 Markdorf WAGNER Finish 230 AC Compact EN ISO 12100-1/-2, EN 1953 :1998+A1 :2009, EN 60204-1 :2007, EN 55014-1:2006, EN 55014-2 :1997, EN 61000-3-2 :2005, EN 61000-3-3 :1994 BGR 500 /2/ Kapitel 2.
24 Finish 230 A C Compact J. Wagner GmbH Otto Lilienthal-Str.18 D-88677 Markdorf WAGNER Finish 230 AC Compact EN ISO 12100-1/-2, EN 1953 :1998+A1 :2009, EN 60204-1 :2007, EN 55014-1:2006, EN 55014-2 :1997, EN 61000-3-2 :2005, EN 61000-3-3 :1994 BGR 500 /2/ Kapitel 2.
An important point after buying a device Wagner SprayTech 524009 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wagner SprayTech 524009 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wagner SprayTech 524009 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wagner SprayTech 524009 you will learn all the available features of the product, as well as information on its operation. The information that you get Wagner SprayTech 524009 will certainly help you make a decision on the purchase.
If you already are a holder of Wagner SprayTech 524009, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wagner SprayTech 524009.
However, one of the most important roles played by the user manual is to help in solving problems with Wagner SprayTech 524009. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wagner SprayTech 524009 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
