Instruction/ maintenance manual of the product 40-15 Wagner SprayTech
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II 2G IIB c T3 X B_04119 T ransla tion of the Original Opera ting Manual Piston P umps Flo w Rate 15 cm 3 - 30 cm 3 V ersion 03/2013.
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3 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 C ontents 1 ABOUT THIS OPERA TING MANU AL 5 1.1 Pr eface 5 1.2 W arnings, Notices, and S ymbols in this Operating Manual 5 1.3 Languages 6 1.4 Abbreviations in the T ext 6 2 C ORRECT USE 7 2.
4 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 C ontents 6 ASSEMBL Y AND C OMMISSIONING 28 6.1 T ransportation 28 6.2 Storage 28 6.3 Assembling the Pump 29 6.4 Grounding 30 6.5 Commissioning 32 6.5.1 Safety Instruc tions 32 6.5.2 F illing with Separating Agent 34 6.
5 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 1 ABOUT THIS OPERA TING MANU AL 1.2 W ARNINGS, NO TICES, AND SYMBOLS IN THIS OPERA TING MANUAL W arning instructions in this operating manual highlight par ticular dangers to users and to the device and state measur es for avoiding the hazar d.
6 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 1.3 LANGUA GES The operating manual is available in the f ollowing languages: Language Order No . Language Order No . German 2310798 English 2310799 F rench 2310800 Spanish 2310803 Italian 2310802 Dutch 2310801 P or tuguese 2310804 Swedish 2310806 Danish 2310805 1.
7 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 2 C ORRECT USE 2.1 DEVICE TYPES 2.2 TYPE OF USE 2.3 USE IN AN EXPL OSION HAZARD AREA Pneumatic pump with spraypack: The device is suitable f or processing liquid materials such as paints and varnishes in accordanc e with their classi cation into explosion classes IIA or IIB.
8 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 2.5 PROCESSIBLE MA TERIALS Fluid materials such as paints and varnishes . Abrasiv e materials and pigments! Greater w ear of par ts carrying the material. Use the application- oriented model ( o w rate/c y cle, material, valves , etc.
9 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 2.7 RESIDU AL RISKS Residual risks are risks which cannot be ex cluded even in the event of correct use. If necessar y , warning and prohibition sig ns at the relevant points of risk indicate residual risks.
10 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 3.1 EXPL OSION PRO TECTION IDENTIFICA TION 3.2 IDENTIFICA TION X As de ned in Directive 94/9/EC (A TEX 95), the device is suitable for use in areas wher e there is an explosion hazard.
11 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 4 GENERAL SAFETY INSTRUCTIONS 4.1 SAFETY INSTRUCTIONS FOR THE OPERA T OR 4.1.1 ELECTRICAL EQUIPMENT 4.1.2 ST AFF QU ALIFIC A TIONS 4.1.3 SAFE WORK ENVIRONMENT Keep this operating manual at hand near the unit at all times.
12 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 4.2.1 SAFE HANDLING OF W AGNER SPRA Y DEVICES The spray jet is under pressur e and can cause dangerous injuries. Av oid injection of paint or cleaning agents: Never point the spray gun at people .
13 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Ensure that the hose material is chemically r esistant to the sprayed materials. Ensure that the material hose is suitable f or the pressure generated in the device .
14 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 4.2.6 T OUCHING HO T SURF A CES Only touch hot surfaces if you are wearing prot ec tiv e gloves. When operating the device with a coating mate rial with a temperature of > 43 °C; 109 °F: - Identify the device with a warning label "Warning - hot surface" .
15 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 4.3 USE IN AREAS SUBJEC T TO EXPLOSION HAZARDS The pneumatic pump may be used in areas subject to explosion hazar ds.
16 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 5 DESCRIPTION 5.1 FIELD OF APPLICA TION 5.1.1 C ORREC T USE 5.1.2 PROCESSIBLE MA TERIALS The pneumatic piston pump is suitable f or conveying and proc essing (AirCoat technique) liquid materials in accor dance with Chapter 5.
17 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 5.2 SC OPE OF DELIVER Y 5.3 DA T A 5.3.1 MA TERIALS OF P AINTWET TED P ARTS Pneumatic piston pump c onsisting of : - Fluid section - Air motor - Connection elements Separating agent 250 ml Order No .
18 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 5.3.2 TECHNICAL DA T A Description Units Pump ratio 40:1 20:1 V olume ow per double stroke cm; cc 15 30 Maximum operating overpressur e MP a 25.0 16.0 bar 250 160 psi 3626 2320 Maximum possible strokes in operation /min 60 60 Minimum/maximum air inlet pressure MP a 0.
19 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Outgoing air containing oil! Risk of poisoning if inhaled. Air motor switching problems . Pr ovide compressed air free fr om oil and water (Quality Standard 5.5.4 in accor dance with ISO 8573.
20 B_04120 L I K B E D C J G R S N Q M M/2 O P T H2 H1 F2 A F1 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 5.3.3 MEASUREMENTS AND CONNECTIONS FOR FINEFINISH 40 15 mm inch A 104 4.09 B 108.5 4.27 C 621 24.45 D 276.5 10.89 E 134 5.28 F1 G 1/4" F2 NPS 1/4" G M36x2 H1 G 1/4" H2 8 0.
21 B_04100 L I K B E D C J G F2 A H2 H1 R S N Q M M/2 O P T F1 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 5.3.4 MEASUREMENTS AND CONNECTIONS FOR FINEFINISH 20 30 mm inch A 104 4.09 B 108.5 4.27 C 643 25.3 D 201 7.91 E 134.5 5.3 F1 G 3/8" F2 NPS 1/4" G M36x2 H1 G 1/4" H2 8 0.
22 BAR BAR BAR BAR BAR BAR "? OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 5.3.5 PERFORMANCE DIA GRAMS Example Stroke frequency /.
23 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 0 180 (18) <2610> 120 (12) <1740> 60 (6) <870> 0 10 20 30 40 50 60 180 <6> 120 <4> 60 <2> 0 0.90 <0.24> 0.75 <0.20> 0.60 <0.16> 0.45 <0.
24 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799.
25 B_04121 8 1 3 4 7 7 6 5 9 8 10 11 13 12 2 14 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 5.4.1 PUMP 5.4 FUNCTION Fluid section (6) The uid section has been designed as a piston pump with exchangeable ball valves .
26 B_04122 2 4 1 3 5 6 7 2 1 3 5 7 B_04123 1 2 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 5.4.2 PRESSURE REGULA T OR UNIT Ball valve positions: 1 Open: working position 2 Closed: the air motor may still be under pressure .
27 10 B_04124 2 10 3 B_04075 2 1 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Safety valv e The safety valve (10) has been factory adjusted so as to ensure that if pressur e exceeds the permitted operating pressur e, the valve, which is held with a spring , automatically opens and releases the exc ess pressure.
28 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 6 ASSEMBL Y AND C OMMISSIONING 6.2 ST ORAGE 6.1 TRANSPORT A TION Store the pump in a closed and dry environment. Thoroughly clean the pump , if a long-term decommissioning is planned. When resuming pump operation, proc eed as described in the following sections.
29 B_04076 2 3 6 5 1 4 8 B_04077 2 1 3 5 7 6 4 8 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 6.3 ASSEMBLING THE PUMP Notice This pump can be used as part of a spraying system for Airless or AirCoat applications.
30 B_00304 R max < 1 M Ω OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 6.4 GROUNDING Grounding scheme (example) P aint container W ork piece Conv eyor Spraying stand Floor , elec tr ostatically conductive Note for the spra yer Safety shoes and gloves , if used, must be electrostatically conductive.
31 B_04127 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Cable cross sections Pump 4 mm; P aint container 6 mm; Conv eyor 16 mm; Spray booth 16 mm; Spraying stand 16 mm; Proc edure: 1 Scr ew on grounding cable with eye. 2 Clamp the g rounding cable clip to a grounding connection on site .
32 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 6.5 C OMMISSIONING 6.5.1 SAFETY INSTRUCTIONS Before carrying out any work, the follo wing points must be obser ved in ac cordance with the operating manual: - Obser v e all safety regulations in accordanc e with Chapter 4.
33 C_00157 10 B_04124 2 10 3 B_04078 2 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Before ev er y start-up, the follo wing points should be obser ved as laid do wn in the operating manual: - Check the permissible pressur es. - Check all connecting parts for leaks.
34 B_04130 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 6.5.2 FILLING WITH SEP ARA TING AGENT Pour the supplied separating agent int o the intended opening. F illing level: 2 cm; 0.8 inch under the cup edge Separating agent: See accessories.
35 B_04079 5 1 6 4 2 7 3 8 9 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 6.5.3 BASIC FL USHING Before each basic ushing , the nozzle must be remov ed from the pistol. The data in the gun's operating manual are t o be obser ved .
36 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Note: Before each lling, the nozzle must be remo ved from the pistol. The data in the gun's operating manual are to be observed. In case of AirCoat systems, carry out the lling of the system without atomizing air (8).
37 B_04080 5 1 6 4 2 7 3 8 9 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 System example f or the AirCoat proc edure 1 Secure the gun and insert the nozzle into the gun. 2 Close r eturn valve (3). 3 Slo wly open the ball valve (2). 4 Set r equired working pressure on the pressur e regulator (1).
38 10 B_04124 2 10 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 7.2.2 PRESSURE RELIEF/ WORK INTERRUPTION If the system has been used with 2-component materials: Pressure r elief of the material 1 Close the spray gun. 2 Close ball valve (2).
39 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 7.2.3 DEC OMMISSIONING AND CLEANING Notice The device should be cleaned f or maintenance purposes. Ensure that no r emaining material dries and sticks. Proc edure: 1 Carry out pressure relief of the material and air -> Chapter 7.
40 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 7.3 L ONGTERM ST ORAGE When storing the device for longer periods of time , it is necessary to thoroughly clean it and protect it from corr osion. For the last rinse , replace the water or solvent in the mat erial pump with a suitable preservative.
41 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 8 TROUBLESHOO TING AND REC TIFICA TION Problem C ause Remedy Pump does not w ork . Air motor does not work or stops. Open and close ball valve on the pressure regulator unit or brie y disconnect compressed air supply .
42 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 1 Check the level of separating agent in the separating agent cup every day , and top up if necessary. 2 Check and clean the high pressure lter every day or as required (if available).
43 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 9.1 HIGHPRESSURE HOSES The service life of the uid hoses is reduced due to en vironmental in uences even when handled correctly . Check hoses, pipes, and c ouplings ever y da y and replace if necessary.
44 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 10 A C CESSORIES Acc essories Designation Order No . Order No . 1 Pump PE/T 2329450 2329452 2 AirCoat regulat or set T6145.
45 4/5 1 3 2 B_04081 11 14 18 17 12 13 19 15 16 x x OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799.
46 B_04113 22 23 24 21 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 T rolle y , rack and wall brack et accessories Designation Order No .
47 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 11 SP ARE P ARTS 11.1 HOW CAN SP ARE P ARTS BE ORDERED? Always supply the f ollowing information to ensure deliv er y of the right spare .
48 B_04135 3 1 2 5 6 4 11 20 Nm; 14.7 lbft 30 Nm; 22.1 lbft 7 8 9 10 12 13 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 11.2 OVERVIEW OF THE C OMPONENTS Designation Order No . 1 1 2329450 2 Fluid section 15 PE/T EM 1 2329635 3 Air motor M80 EM 1 U3B08018060 4 D 25 X 160 Spacer 1 A359.
49 B_04115 3 1 2 5 6 7 4 30 Nm; 22.1 lbft 30 Nm; 22.1 lbft 11 8 7 7 9 10 14 12 13 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 11.2.2 C OMPONENTS FOR FINEFINISH 20 30 Designation Order No . 1 1 2329452 2 Fluid section 30 PE/T EM 1 2329639 3 Air motor M80 EM 1 U3B08018060 4 D 25 X 160 Spacer 1 A359.
50 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 11.3 AIR MOT OR Air motor spare parts list EM M80 Designation Order No . 1 Air motor EM M80 1 U3B08018060 2 Motor ange, upper , M50 EM 1 F132.91C 3 O-ring 2 L108.06 4 Cylinder motor 1 D608.
51 B_04347 28 2 3 4 5 6 7 8 9 10 7 11 12 13 14 1 13 3 15 17 18 19 20 21 20 22 25 23 24 20 Nm; 14.7 lbft 35 Nm; 25.8 lbft 30 Nm; 22 lbft 4.5 Nm; 3.3 lbft 27 30 31 27 29 30 29 29 29 29 29 29 34 33 35 36.
52 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Air motor spare parts list EM M80 Designation Order No . 27 Loctite 542 1 9992831 28 Hexagon socket head cap screw 4 9907241 29 Mobilux EP 2 grease 1 9998808 30 Loctite 480 1 9998157 31 Reversing valve ISO N/1 (consisting of items 32 to 36) 1 P498.
53 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 B_03139 1 2 3 4 11.3.1 REVERSING V AL VE Spare parts list for the rev ersing valve Designation Order No . 1 Reversing valve 1 P498.00 2 O-ring 6 9971123 3 Reversing valve gasket 1 P521.00 4 Steamer 2 P520.
54 4 24 2 3 6 7 8 9 10 11 5 12 13 14 15 10 17 16 18 32 2.5 Nm; 1.84 lbft 30 Nm; 22.1 lbft 20 29 21 22 23 B_03445 1 25 26 27 28 27 28 27 28 27 28 27 27 28 25 26 30 30 19 30 30 31 30 31 33 34 35 35 36 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 11.
55 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Spare parts list for uid section 15 Designation Order No . 1 Fluid section 15 SS PE/T EM 1 2329635 2 Connecting ange 15 1 A661.12 3 Snap ring 1 K617.03 4 Snap ring ange 15 1 A662.
56 B_04116 2 4 30 Nm; 22.1 lbft 12 11 1 10 5 3 6 7 8 7 8 7 8 7 8 9 21 35 32 20 33 22 34 17 37 43 41 42 42 42 42 13 14 15 16 18 19 23 24 30 29 25 26 27 26 27 28 31 36 44 42 45 45 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 11.
57 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Spare parts list for uid section 30 Designation Order No . 1 Fluid section 30 PE/T , complete 1 2329639 2 Connector 1 T6158.00 3 Hexagon screw without shaft 1 9900136 4 Connecting ange 30 1 B0388.
58 4 13 B_04117 3 8 9 1 5 2 10 11 14 14 14 14 12 14 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 11.5 AIR REGULA TOR SET Spare parts list for air regulator set Designation Order No . Order No . 1 Pump air regulat or set 1 T6140.00A T6140.
59 4 1 6 3 5 7 B_03436 2 7 7 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 11.6 AIR REGULA TOR SET FOR AIRC OA T AIR Spare parts list for air regulator set for A irCoat Air Designation Order No .
60 4 1 2 17 15 10 6 5 9 7 8 5 13 11 12 B_04074 3 14 16 A OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 11.7 TROLLEY , 4" Spare parts list for trolley , 4 " Designation Order No .
61 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 B_03439 4 7 9 12 14 1 13 10 11 5 3 8 6 2 11.8 4WHEEL TROLLEY Designation Order No . 1 T rolley , 4 wheels 1 T6196.00 2 Hexagon nut with clamp 5 9910204 3 Stand, right 1 E3107.92B 4 Stand, left 1 E3107.
62 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 The guarantee period amounts to 36 months . For industrial use or equal w ear , such as shift operations in particular , or in the event of rentals, it amounts t o 12 months. Systems driv en by petrol or air are also guaranteed f or a 12 month period.
63 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 Guarantee claims cannot be consider ed - f or par ts that are subject to wear and tear due t o use or other natural wear and tear , as well as defects in the product that are a r esult of natural wear and tear , or wear and t ear due to use.
64 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799.
65 II 2G IIB c T3 X OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799 12.6 CE DECLAR A TION OF C ONFORMITY Herewith we declar e that the supplied version of pneumatic pumps and their spraypa.
66 OPERA TING MANU AL VERSION 03/2013 ORDER NUMBER DOC 2310799.
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An important point after buying a device Wagner SprayTech 40-15 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wagner SprayTech 40-15 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wagner SprayTech 40-15 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wagner SprayTech 40-15 you will learn all the available features of the product, as well as information on its operation. The information that you get Wagner SprayTech 40-15 will certainly help you make a decision on the purchase.
If you already are a holder of Wagner SprayTech 40-15, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wagner SprayTech 40-15.
However, one of the most important roles played by the user manual is to help in solving problems with Wagner SprayTech 40-15. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wagner SprayTech 40-15 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
