Instruction/ maintenance manual of the product CMR34 Vulcan-Hart
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VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791 FORM 30805, Rev. A (8-95) MODEL CMR34 GAS CHEESEMEL TER ML-52198 INST ALLA TION & OPERA TION MANUAL.
— 2 — IMPORT ANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED.
— 3 — Installation, Operation and Care of MODEL CMR34 GAS CHEESEMEL TER KEEP THIS MANUAL FOR FUTURE REFERENCE GENERAL Your Vulcan-Hart Gas Cheesemelter is suitable for use in restaurant, commercial or institutional kitchens. The cheesemelter is produced with quality workmanship and material.
— 4 — LOCATION Do not obstruct the air flow into and around the cheesemelter. This air flow is necessary for proper combustion of gases and for ventilation of the cheesemelter. Do not obstruct the flow of flue gases from the flue duct of the cheesemelter.
— 5 — INSTALLATION CODES AND STANDARDS The cheesemelter must be installed in accordance with: 1. State and local codes. 2. In USA . . . National Fuel Gas Code, ANSI Z223.1 (latest edition) available from the American Gas Association, Inc., 1515 Wilson Blvd.
— 6 — 4. Replace back top(s) and top castings on range. 5. After unpacking, remove the rack, drip pan and drip pan insert from the cheesemelter. 6.
— 7 — Fig. 5 Fig. 6 5. Line up holes on top brackets. Attach self-tapping screw to each top bracket, and attach 3 / 8 -16 bolt to each top bracket. Bolt thread through weld-nut on rail (beam support). 6. Reassemble bottom cover on cheesemelter (8 screws).
— 8 — Standard cheesemelters for use with natural gas are equipped with fixed orifices and a pressure regulator with a preset outlet pressure of 6" W.C. (water column). Standard cheesemelters for use with propane gas are equipped with fixed orifices and a pressure regulator with a preset outlet pressure of 10" W.
— 9 — OPERA TION WARNING: THE CHEESEMELTER AND ITS PARTS ARE HOT. BE CAREFUL WHEN OPERATING, CLEANING OR SERVICING THE CHEESEMELTER. CONTROLS — (Fig. 9) Fig. 9 Burner Valve — The burner valve regulates the flow of gas throughout the cheesemelter.
— 10 — LIGHTING THE PILOT LIGHT 1. Turn on the main gas supply. 2. Turn on the burner valve and purge air from the line. Turn the burner valve off, wait five minutes. 3. Using a taper, light the pilots (Fig. 10). 4. If the pilots fail to light, turn off the gas, wait five minutes and repeat Steps 1 through 3.
— 11 — LOADING AND UNLOADING Place the rack in the desired position. Pull the rack out for loading. Load as quickly as possible and avoid spillage. Push the rack into place and cook for the appropriate time. Lower and pull the rack out for unloading.
— 12 — TROUBLESHOOTING PROBLEM Uneven heating Side burning Too much top heat Uneven heat side-to-side Uneven heat front-to-back Dried out products Pilot outage Poor ignition POSSIBLE CAUSES 1. Temperature too low 2. Improper operation of cheesemelter 3.
An important point after buying a device Vulcan-Hart CMR34 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Vulcan-Hart CMR34 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Vulcan-Hart CMR34 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Vulcan-Hart CMR34 you will learn all the available features of the product, as well as information on its operation. The information that you get Vulcan-Hart CMR34 will certainly help you make a decision on the purchase.
If you already are a holder of Vulcan-Hart CMR34, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Vulcan-Hart CMR34.
However, one of the most important roles played by the user manual is to help in solving problems with Vulcan-Hart CMR34. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Vulcan-Hart CMR34 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center