Instruction/ maintenance manual of the product DV360 Vermont Casting
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INST ALLER / CONSUMER SAFETY INFORMA TION PLEASE READ THIS MANUAL BEFORE INST ALLING AND USING APPLIANCE W ARNING! IF THE INFORMA TION IN THIS MANUAL IS NOT FOLLOWED EXACTL Y , A FIRE OR EXPLOSION MA Y RESUL T CAUSING PROPERTY DAMAGE, PERSONAL INJUR Y OR LOSS OF LIFE.
2 D V360/580 Series Direct V ent Gas Fireplace 20010667 T able of Contents PLEASE READ THE INST ALLA TION & OPERA TING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORT ANT : Read all instructions and warnings carefully before starting installation.
3 D V360/580 Series Direct V ent Gas Fireplace 20010667 Installation & Operating Instructions This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment.
4 D V360/580 Series Direct V ent Gas Fireplace 20010667 Fireplace Dimensions (Installed as T op V ent) 2261b DV360 Specs - top vent 1/25/00 djt S - Rough Opening Width Rough Opening Height Electrical Access Rough Opening Depth Gas Line Access V V W K U T H I J P Q K O N F D E G G A C R M L B Recessed Nailing Flange Fig.
5 D V360/580 Series Direct V ent Gas Fireplace 20010667 Fireplace Dimensions (Installed as Rear V ent) 2261a DV360 Specs rear vent 1/25/00 djt H R - Rough Opening Width Gas Line Access Rough Opening Height Electrical Access Rough Opening Depth U U V T J S I J P O N M G F D E G A C Q L K B Recessed Nailing Flange Fig.
6 D V360/580 Series Direct V ent Gas Fireplace 20010667 Clearance to Combustibles T op of unit to ceiling ................................. 36” (914 mm) Front of unit to combustibles ................... 36” (914 mm) Appliance T op of standof f ...
7 D V360/580 Series Direct V ent Gas Fireplace 20010667 Framing And Finishing Check fireplace to make sure it is levelled and properly positioned. T o mount the appliance: Choose the location. DV360 (Fig. 5) 1. This unit comes with four (4) flanges pre-mounted on both sides of the fireplace to allow two different drywall thicknesses to be used.
8 D V360/580 Series Direct V ent Gas Fireplace 20010667 High Elevations Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level. For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.
9 D V360/580 Series Direct V ent Gas Fireplace 20010667 EB-1 Electrical Box The fireplace, when installed, must be electrically connected and grounded in accordance with local codes or , in the ab- sence of local codes, with the current CSA C22.1 Canadian Electrical Code.
10 D V360/580 Series Direct V ent Gas Fireplace 20010667 Optional T op V ent Application The DV360/580 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow- ing the steps below . 1. Remove the 10 screws securing outer collar adapter to fireplace.
1 1 D V360/580 Series Direct V ent Gas Fireplace 20010667 General V enting Y our fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may be used.
12 D V360/580 Series Direct V ent Gas Fireplace 20010667 Fig. 15 V ent termination locations. V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINA TION AIR SUPPL Y INLET AREA WHERE TERMINAL IS NOT PERMITTED H I Operable Operable Fixed Closed V B CFM145a DV T ermin Location 5/01/01 Rev .
13 D V360/580 Series Direct V ent Gas Fireplace 20010667 Fig. 16 T ermination clearances. General Information Assembling V ent Pipes Canadian Installations The venting system must be installed in accordance with the current CSA-B149.1 installation code.
14 D V360/580 Series Direct V ent Gas Fireplace 20010667 T wist Lock Pipes When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system.
15 D V360/580 Series Direct V ent Gas Fireplace 20010667 FP836 Rear V ent-T op View 1 1/21/98 Rear V ent T op View , Corner Installation FP836 Fig. 21 Rear vent application, one 45° elbow . Rear W all V ent Installation T wist Lock Pipe Step 1 Locate and cut the vent opening in the wall.
16 D V360/580 Series Direct V ent Gas Fireplace 20010667 FP1005 Side View V ent T er mination 1/25/00 djt Finished W all V ent T ermination FP1005 Fig. 24 Side view of final unit location. Rear W all V ent Installations - Flex V ent Pipe Follow Steps 1 and 2 on Page 15.
17 D V360/580 Series Direct V ent Gas Fireplace 20010667 3 x 90° Elbows 3 x 90° Elbows FP1 176 Fig. 27 Maximum three (3) 90° elbows per installation. • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36” (914 mm).
18 D V360/580 Series Direct V ent Gas Fireplace 20010667 V ertical Sidewall Installation T wist Lock Pipe Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size.
19 D V360/580 Series Direct V ent Gas Fireplace 20010667 Step 7 Apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collard into their respective vent pipes.
20 D V360/580 Series Direct V ent Gas Fireplace 20010667 Below Grade Installation When it is not possible to meet the required vent ter- minal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level.
21 D V360/580 Series Direct V ent Gas Fireplace 20010667 Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) Support Straps Every 3’ (.9 m) Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) FP1 183 Fig. 40 Support straps for horizontal runs.
22 D V360/580 Series Direct V ent Gas Fireplace 20010667 FP1184 T ypical roof/ceiling suppor t apps. T ypical Roof Support Application T ypical Ceiling Support Application FP1 184 Fig. 43 V enting supports. Min. 2' (610 mm) FP1 185 Fig. 44 Minimum termination to roof clearance.
23 D V360/580 Series Direct V ent Gas Fireplace 20010667 584E V enting Components T elescope vent 2/25/99 djt 10/20/99 twist lock V enting Components 584G V enting Components Firestop spacer .
24 D V360/580 Series Direct V ent Gas Fireplace 20010667 Operating Instructions Glass Information Only glass approved by CFM Corporation should be used on this fireplace. • The use of any non-approved replace- ment glass will void all product warranties.
25 D V360/580 Series Direct V ent Gas Fireplace 20010667 DV360 H100a hear th P anels 1/27/00 djt Screw Burner Hearth Panels Grate Front of Unit H100a Screw Fig. 48 Hearth panel location. Installation of Logs Remove front glass. (Refer to “Window Frame As- sembly Removal” Section, Fig.
26 D V360/580 Series Direct V ent Gas Fireplace 20010667 LG478 Log Overlay Figure 51 2. Place the log overlay . Hold the overlay with the flat side down and large cut out for the middle flame on the right.
27 D V360/580 Series Direct V ent Gas Fireplace 20010667 6. Place the log top cen- ter . Hold the log with the pointed end toward the back. Match the two holes on the bottom of the log with the two pins on the top of the log front right. (Refer to Figure 53 for pin loca- tions) Set the log and lay it into the rear log.
28 D V360/580 Series Direct V ent Gas Fireplace 20010667 Burner Lava Rock Placement Place burner lava rock on the burner in front of the front logs. Do not place burner lava rock in the inside corners of the front logs.
29 D V360/580 Series Direct V ent Gas Fireplace 20010667 Y ellow Flame Red Glow Fig.
30 D V360/580 Series Direct V ent Gas Fireplace 20010667 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. ST OP! Read the safety information above. 2.
31 D V360/580 Series Direct V ent Gas Fireplace 20010667 Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas V alve (EN or EP) A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand.
32 D V360/580 Series Direct V ent Gas Fireplace 20010667 Instructions for RF Comfort Control V alve The Comfort Control V alve allows remote control of temperature, fan and flame appearance. NOTE: The antenna should hang in free air away from grounded metal.
33 D V360/580 Series Direct V ent Gas Fireplace 20010667 Delay Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. T o change the timer level, press the time key followed by an arrow key . Pushing the key once will change the timer by 10 minutes.
34 D V360/580 Series Direct V ent Gas Fireplace 20010667 LED Count Service Action 8 Replace valve 7 Confirm stepper motor connection exists 5 Confirm fan connection exists and works 4 Confirm gas type; jumper in place 3 Replace thermopiles 2 T urn fan ON NOTE: Some keys are not active.
35 D V360/580 Series Direct V ent Gas Fireplace 20010667 Comfort V alve System Control Sequence of Operation with T ransmitter Light pilot burner Set manual switch to local or remote Release pilotstat.
36 D V360/580 Series Direct V ent Gas Fireplace 20010667 T roubleshooting - Honeywell VS8421 Remove Window Frame Assembly Before Service Work ST ART CHECK Gas Supply On ▼ ▼ ▼ ▼ ▼ Pilot Lights With Piezo Ignitor • Lockout Has Engaged. Wait 60 Seconds And T ry Again.
37 D V360/580 Series Direct V ent Gas Fireplace 20010667 T roubleshooting the Gas Control System SIT NOV A 820 Millivolt V alve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. W ARNING: Before doing any gas control service work, remove glass front.
38 D V360/580 Series Direct V ent Gas Fireplace 20010667 T roubleshooting the Gas Control System ST ART •TURN GAS SUPPL Y OFF • TURN ON/OFF SWITCH TO CALL FOR HEA T "ON" POWER TO MODULE .
39 D V360/580 Series Direct V ent Gas Fireplace 20010667 T roubleshooting the Gas Control System SIT 822 V alve with Synetek Electronic Control Operating Diagram Normal Operation ON/OFF Switch Closed?.
40 D V360/580 Series Direct V ent Gas Fireplace 20010667 Conversions must be completed by qualified personnel Fuel Conversion Instructions T o convert the DV360/580 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF .
41 D V360/580 Series Direct V ent Gas Fireplace 20010667 3. Using a 1/2” open end wrench remove the orifices. (Fig. 67) CO102a D V360/580 Gas Conv ersion 1/28/00 djt Rear Burner Orifice: (Refer to Conversion Kit Orifice Chart) Front Burner Orifice: (Refer to Conversion Kit Orifice Chart) CO102a Fig.
42 D V360/580 Series Direct V ent Gas Fireplace 20010667 CO103 Gas Conv ersion Air shutter 2/15/99 djt Burner Pan Shutter Retaining Screw Air Shutter CO103 Front View Fig. 71 Remove air shutter from burner pan. CO105a D V360/580 Gas Conv ersion Pilot 1/28/00 djt Pilot Hood Pilot Bracket CO105a Fig.
43 D V360/580 Series Direct V ent Gas Fireplace 20010667 unfastening the screw on the tray to the right side of the orifice. Slide the bracket/gasket assembly over the fitting on the manifold toward the back with the gasket to the right. Secure the bracket/gasket as- sembly using the screw removed earlier .
44 D V360/580 Series Direct V ent Gas Fireplace 20010667 Maintenance Burner and Burner Compartment It is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out.
45 D V360/580 Series Direct V ent Gas Fireplace 20010667 1h 1a 1b 1. DV360 1c 1 DV580 1a 1c 1b 1e 1f 1d 1i 1j 2 3a,b 5 6 7a 7b 8 15 9a 16 18 9b 10 12 1 1 13 14 17 19 a/b 20 22a-d 23 PILOT ON OFF PILOT.
46 D V360/580 Series Direct V ent Gas Fireplace 20010667 DV360/580 (continued) Ref. Description DV360 DV580 1. Log Set 20010671 10007545 1a. Log Front Left 20010673 10007540 (E9) 1b. Log Front right 20010672 10007541 (E10) 1c. Log Rear 20010675 10007539 (E8) 1d.
47 D V360/580 Series Direct V ent Gas Fireplace 20010667 Ref. Description DV360 DV580 DV360/580 (continued) 27. Electrode Ignitor w/Cable 10001297 10001297 28. Nut Electrode 57886 57886 29. Pilot tube 1/8” x 24” long w/fittings (SIT Pilot) 10001296 10001296 30.
48 D V360/580 Series Direct V ent Gas Fireplace 20010667 Ref. Description DV360 DV580 DV360/580 (continued) 69. T ransformer EN/EP 7522409 7522409 70a. Ignitor Module Honeywell EN/EP 20000005 20000005 70b. Ignition Control Synetek (EN) 10007939 -- 71a.
49 D V360/580 Series Direct V ent Gas Fireplace 20010667 Optional Accessories Fan Kits FK12 Fan Assembly 1. Open louvre assembly bottom. 2. Install FK12 fan in back of unit between hearth sup - ports.
50 D V360/580 Series Direct V ent Gas Fireplace 20010667 Remote Controls Optional remote control units are available to control different functions of the appliance.
51 D V360/580 Series Direct V ent Gas Fireplace 20010667 Arch/Square Face Kit for the DV360 Romanesque - Arch 41DV ARFKB Black 41DV ARFKR Rustic Bronze 41DV ARFKS Pewter Romanesque - Square 41DVSRFKB .
52 D V360/580 Series Direct V ent Gas Fireplace 20010667 For Use in Mobile Homes: Model DV360RMH This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile ho.
53 D V360/580 Series Direct V ent Gas Fireplace 20010667 a) Using a T orx T20 or slotted screwdriver , remove and save the three pressure regulator mount- ing screws (A), pressure regulator tower (B) and diaphragm (C).
54 D V360/580 Series Direct V ent Gas Fireplace 20010667.
55 D V360/580 Series Direct V ent Gas Fireplace 20010667 BASIC W ARRANTY CFM Corporation (hereinafter referred to collective ly as the Company) warrants that your new V ermont Castings or Majestic Gas.
Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%) DV360RN 53 82 83 64 DV360RP 53 83 84 64 DV360EN 53 82 83 64 DV360EP 53 83 84 64 DV360RFN 53 82 83 64 DV360RFP 53 83 84 64 DV580RN 51.1 82 83 64 DV580RP 51.
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If you already are a holder of Vermont Casting DV360, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Vermont Casting DV360.
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