Instruction/ maintenance manual of the product BHDR36 Vermont Casting
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- 1 - INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER Direct V ent Rear V ent Model BHDR36 DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS: * Do not try to light any appliance.
- 2 - T ABLE OF CONTENTS PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase. IMPORTANT: R ead all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
- 3 - IMPORTANT: PLEASE REVIEW THE FOLLOWING CAREFULLY Remove any plastic from trim parts before turning the fireplace ON. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle.
- 4 - A 36" 914mm B 34 1/4" 870mm C 21" 533mm D 33" 838mm E 24" 610mm F 16" 406mm G 19" 483mm H 23 7/8" 606mm I 27 1/2" 698mm J6 3/4" 171mm K 10".
- 5 - Ref. Mantel Ref. Mantel From Mantel Leg from Depth Top Louvre Fireplace Side V 10" (254 mm) A 12" (305 mm) 10" (254mm) W 8" (203 mm) B 10" (254 mm) 8" (203mm) X 6&q.
- 6 - Do not use this fireplace if any part of it has been under water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control which has been under water.
- 7 - P I L O T TPTH TP TH SIT VALVE 1/2" GAS SUPPLY 1/2" X 3/8" REDUCER 3/8" NIPPLE 3/8" NIPPLE 3/8" NIPPLE 3/8" X 3/8" SHUT OFF VALVE 3/8" UNION When using copper or flex connector use only approved fittings.
- 8 - V V V V V V V V V X X X D E B B B C B M B A J K A F L G G TERMINATION CAP AIR SUPPLY INLET GAS METER RESTRICTED AREA (TERMINATION PROHIBITED) H I Fixed Closed Fixed Closed Openable Openable Fixed Closed G G N N Your fireplace is approved to be vented either through the side wall, or vertical through the roof.
- 9 - Fig. 11 Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. A = Combustible 6"(152mm) Noncombustible 2&qu.
- 10 - Combustible Walls. Cut a 10-3/8"H x 9-3/8"W (265mm x 240mm) hole through the exterior wall and frame as shown. Fig. 14. Non-Combustible Walls: Hole opening must be 7.5" (190mm) in diameter. To locate hole centre consult with appropriate fireplace specifications, page 4.
- 11 - FINISHED WALL VENT TERMINATION (7DVRVT) Fig. 16 STEP 5 Guide the vent termination 4" collar into the 4" pipe then the 7" collar into the 7" pipe. Do not force the venting into position. If the pipes do not line up with the termination collars, disassemble elbows or pipes and reattach to the fireplace collar.
- 12 - VERTICAL SIDEWALL APPLICATIONS The maximum number of 90 degree elbows per side wall installation is four (4), (includes 7DVRT90 off back of unit) The maximum number of 45 degree elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.
- 13 - SEE PAGE 15 FOR VENTING REQUIREMENTS FOR SNORKELS. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 eg: A eg: B VERTICAL DIMENSION FROM THE FLOOR OF THE UNIT TO THE CENTRE OF THE HORIZONTAL VENT PIPE Fig.
- 14 - X STEP 2 Fig. 25. Measure wall thickness and cut adjustable zero clearance sleeve parts to proper length (MAXIMUM 12"). Adjust sleeve to minimum (9-3/8" x 9-3/8") and attach to firestop with #8 sheet metal screws (supplied). Install firestop assembly.
- 15 - BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent termi- nal clearances of 12 inches (305mm) above grade level a model #7DVSKS vent kit is recommended. It allows installation depth of down to 7 inches (178mm) below grade level.
- 16 - Fig. 36 The minimum height of the vent above the highest point of penetration throught the roof is 2 feet. See Fig. 36. TYPICAL STRAIGHT-UP INSTALLATION 40 FEET (12.2m) ATTIC INSULATION SHIELD JOISTS ROOF VENT TERMINATION ATTIC INSULATION ROOF SUPPORT STORM COLLAR ROOF FLASHING 2' Min.
- 17 - CRIMPED END VENTING COMPONENTS 7DVRVT - Through the wall Rear Vent Termination Starter Kit -Model 7DVSK - Sidewall Venting Starter Kit - Model 7DVSKV - Vertical Venting for 7DVSKV-A order 1/12 .
- 18 - GENERAL INFORMA TION ON ASSEMBLING THE TWIST LOCK VENT PIPES When using CFM Majestic twist lock pipe it is not neces- sary to use silicone to seal the twist lock joints. The only areas that need silicone are the collars on the fireplace, the telescoping pipe (if used) and the horizontal termina- tion connection (when necessary).
- 19 - Fig. 40 Combustible Walls. Cut a 10-3/8"H x 9-3/8"W (265mm x 240mm) hole through the exterior wall and frame as shown. Fig. 40. Non-Combustible Walls: Hole opening must be 7.5" (190mm) in diameter. To locate hole centre consult with appropriate fireplace specifications, page 4.
- 20 - The maximum horizontal vent run is 20 feet (6100mm) when the vertical vent rise is 7.5 feet (2286mm). Fig. 43 Fig. 43 VERTICAL SIDEWALL INSTALLATIONS Since it is very important that the venting.
- 21 - INSERT Fig. 46 The maximum number of elbow degrees in a system is 270 o . (This does not include transition elbow from rear vent to vertical vent.) Fig. 46. Sample: 1 - 90 o 2 - 45 o 3 - 45 o 4 - 90 o Total - 270 o 90" 2286mm 120" 3048mm 84" 2134mm 90 o elbow=3' Fig.
- 22 - VENT SIDEWALL INSTALLATION *IMPORTANT* Minimum clearance between vent pipes and combustible materials is one (1") inch (25 mm) on bottom, sides and top. Vent Starter Kit 7TDVSK, plus Transition Elbow 7TDVRT90 must be used in Vertical Sidewall installations.
- 23 - X Sealing vent pipe and firestop gaps with high temperature sealant will restrict cold air being drawn in around fireplace. Fig. 54 STEP 5 (Fig.
- 24 - DO NOT BACK FILL AROUND SNORKEL. SOIL SHOULD NOT BE LESS THAN 4" BELOW SNORKEL. FOUNDATION RECESS SNORKEL SCREWS WALL SCREWS SHEET METAL WATERTIGHT SEAL AROUND PIPE If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel.
- 25 - 1. Locate your fireplace. 2. Plumb to centre of the (4") 90 o transition elbow (7TDVRT90) from ceiling above and mark position. 3. Cut opening equal to 9-3/8" x 9-3/8" (240 mm x 240 mm). 4. Proceed to plumb for additional openings through the roof.
- 26 - TWIST LOCK VENTING COMPONENTS 7DVRVT - Through the wall Rear Vent Termination Starter Kit -Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/1.
- 27 - GLASS FRAME REMOVAL 1. Shut off gas. 2. Let the fireplace cool if it has been operating. 3. Remove top louvre. (See Louvre Removal) 4. Open the lower louvre assembly. 5. Release the two clamps at the bottom of the window frame by pulling down on the clamp handles.
- 28 - 1 . Remove front glass. (See "Glass Removal" Section) 2. Remove logs from the packaging. As with all plastics — these are not toys and should be kept away from children and infants.
- 29 - The burner and control system consists of: • burner tube • gas orifices • pilot assembly • thermopile • millivolt gas valve Most of these components may require only an occasional checkup and cleaning and some may require adjustment. If repair is necessary, it should be performed by a qualified technician.
- 30 - 4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force. 5. Close control access panel. 10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears.
- 31 - • GAS SUPPLY ON • SUPPLY LINE HOOKED UP • SHUTOFF VALVE OPEN NO NO NO NO • LOCKOUT HAS ENGAGED. WAIT 60 SECONDS AND TRY AGAIN. • FOR SPARK AT ELECTRODE WHILE DEPRESSING PIEZO — 1/8" GAP TO PILOT HOOD NEEDED. • ALL WIRING CONNECTIONS • REPLACE PIEZO IGNITOR • FOR AIR IN THE LINES • THERMOPILE NEEDS A MINIMUM 325mV.
- 32 - TROUBLE SHOOTING THE GAS CONTROL SYSTEM SIT 820 NOV A MILLIVOL T V AL VE START CHECK GLASS DOOR TO BE REMOVED BEFORE SERVICE WORK GAS SUPPLY ON • SHUTOFF VALVE OPEN • CONFIRM GAS HOOK-UP LIGHT PILOT WITH PIEZO IGNITION • ELECTRODE GAP MIN.
- 33 - REPLACEMENT P AR TS LIST D ESCRIPTION BHDR36 1. Log Set Complete 10001818 1a. Log Front BH1 1b. Log Rear BH2 1c. Log Top Left BH3 1d. Log Top Right BH4 2. Lava Rock (Package) 10001454 3. Burner Tube Assembly 10001811 4a. Orifice Burner (Nat) SEE RATING PLATE FOR ORIFICE SIZE 4b.
- 34 - 27 26 24 25 22 4 a/b 17 16 11 9 15 13 31 32 33 30 30 29 21 23 19 a/b 5 a/b 34 2 28 36 35 12 L O H I PILOT ADJ PILOT ON OFF 7 a/b 20 a/b 18 8 a/b 3 6 a/b 10 15 14 #1 - COMPLETE LOG SET #1 - COMP.
- 35 - 1. Slide fan assembly from the left side into fireplace opening, line up mounting holes with screw studs on back of fireplace and fasten with #10-24 hex nuts.
- 36 - OPTIONAL CERAMIC REFRACTORY INSTALLATION 6. Hang Bay Window Frame assembly over existing glass frame. Do not remove existing glass frame 7. Re-install top louvre assembly.
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