Instruction/ maintenance manual of the product 2997 Vermont Casting
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INST ALLER / CONSUMER SAFETY INFORMA TION 20003457 1 1/02 Rev . 6 PLEASE READ THIS MANUAL BEFORE INST ALLING AND USING APPLIANCE. W ARNING! IF THE INFORMA TION IN THIS MANUAL IS NOT FOLLOWED EXACTL Y , A FIRE OR EXPLOSION MA Y RESUL T CAUSING PROP- ERTY DAMAGE, PERSONAL IN- JUR Y OR LOSS OF LIFE.
2 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Vermont Castings stove. IMPORTANT: Read all instructions and warnings carefully before starting installation.
3 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 The Pinnacle (PDV20) and Stardance (SDVR) Direct V ent Room Heater , Model Nos. 2950, 2951, 2995, 2996, 2997 and 2998, are vented gas appliance listed to ANSI Standard Z21.
4 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Stove Dimensions - Pinnacle Direct Vent Gas Heater 16 ³⁄₈ " (400mm) 26 ¹⁄₂ " (673mm) 25 ¹.
5 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Clearance Requirements Minimum Clearances to Combustible Materials Measure side clearances as shown in Figures 3, 4 and 5 from the outer edge of the cast iron stove top.
6 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 9" (230mm) Max. Mantel Width See Fig. 6 6" (150mm) Sidew all/ Tr i m 2 ¹⁄₂ " (63mm) Rear W all 9" (230mm) Max. Mantel Width See Fig. 6 6" (150mm) Sidew all/ Tr i m 2 ¹⁄₂ " (63mm) Rear W all Alcove Installation Fig.
7 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 - latest edition. (EXCEPTION: Do not derate this appliance for altitude.
8 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Vent Termination Clearances When planning the installation, consider the location of the vent terminal and clearances. Some of the most common clearances to keep in mind are shown in Figure 9.
9 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Vent Termination Clearances Your stove is approved to be vented either through the side wall, or vertical through the roof. • Vermont Castings, Majestic Products does not require any opening for inspection of vent pipe.
10 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED H I Fixed Closed Fixed Closed Operable Operable Fixed Closed V B INSIDE CORNER DETAIL V A G V N N V V G G A CFM145a Fig.
11 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors.
12 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 V ent Components The following kits are available to meet the needs of most installations. All pipe has a 7" outer diameter and includes a 4" diameter inner section.
13 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Assembly Procedures Tool/Materials Required • Phillips screwdriver • tape measure • utility knife • drill & .
14 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Heater Shell Assembly Unpack the cast iron stove shell parts from the ship- ping carton. Inspect each part for shipping damage and set them aside on a protective surface.
15 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Install the Firebox NOTE: Dry fit the Starter Pipe and first vent pipe sections to the flue collar to align and drill pilot holes as necessary , while the firebox is on the shipping pallet.
16 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 4. The rheostat control switch attaches to the left side of the valve bracket at the front of the stove. (Fig. 20) • Remove the plug from the rheostat bracket.
17 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 3. Measure the wall thickness and cut the wall sleeve sections to proper length (MAXIMUM 12”). Assemble the sleeve with the #8 sheet metal screws supplied. Attach the firestop plate to the sleeve end with the holes.
18 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 61" (1549mm) ST131b Fig. 28 Minimum wall thimble centerline.
19 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 6. Install the elbow using 3 sheet metal screws at each joint. 7. Measure, and cut if necessary , the appropriate length of pipe section needed to make the connec- tion through the wall.
20 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 T rim Collar W all Sleeve W all Plate ST216 Fig. 35 Install the horizontal pipe and wall plate parts. Seal Both T erminal Ends Caulk Plate Joint with W eatherproof Sealant ST217 Fig.
21 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 #7DV AIS Attic Insulation Shield #7DVFS Firestop in Upper Floor #7DVFS Firestop in Ceiling Use Four 8d Nails ST222 Fig. 40 Install firestops and attic insulation shield.
22 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Vertical Through Existing Chimney The heater must be vented to the outdoors through an existing masonry or prefabricated fireplace chimney system through the roof.
23 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 25 ¹⁄₄ " (641mm) 24 ³⁄₈ " (619mm) 15 ³⁄₄ " (400mm) ST379 Fig.
24 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 26" (660mm) 16" (406mm) ST379a T ransition Connector Fig.
25 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Connect the Gas Supply Line Burner Information The appliance must only use the gas specified on the rating plate, unless converted using a V ermont Castings Fuel Conversion Kit.
26 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Thermostat W ire / Gauge Maximum Run 18 40 feet 20 25 feet 22 16 feet Thermostat Connection (Optional) R Models Only Use only a thermostat rated for 500 - 750 millivolts.
27 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Install the Log Set Remove the logs from their packaging, and inspect each piece for damage. DO NOT INST ALL DAMAGED LOGS. Models 2995, 2996, 2997, 2998 1. Install the rear log by centering it side to side on the sheet metal shelf at the back of the firebox.
28 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Operation The Stardance may be operated with the solid front plate in place or with the operable door front plate in place with the doors open or closed. To open the front doors, insert the handle into the door latch stub and turn it to the left and up.
29 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 LG140a Fig. 63 Correct burner flame pattern. Red Glow ST233a Fig. 61 Correct pilot flame Models 2950, 2951. ST233 Fig. 60 Correct pilot flame pattern. PSE Pilot.
30 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 3. Open control access panel. 4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force. 5. Close control access panel. 1. STOP! Read the safety information above.
31 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 T roubleshooting / Honeywell #8420 Gas Control System NOTE: Before troubleshooting the gas control system, be sure the external gas shutoff is in the “ON” position.
32 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Instructions for RF Comfort Control V alve The Comfort Control V alve allows remote control of temperature, fan and flame appearance. NOTE: The antenna should hang in free air away from grounded metal.
33 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Auto Mode In the AUTO mode, the room temperature, set tempera- ture, flame and fan levels will be shown.
34 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Light pilot burner Set manual switch to local or remote Release pilotstat knob. T urn pilotstat knob from PILOT to ON. If manual switch is set to LOCAL, did main burner light and fan turn on? T urn pilotstat knob to PILOT to turn off main burner .
35 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Fuel Conversion Instructions W ARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer ’ s instructions and all appli- cable codes and requirements of the authority having jurisdiction.
36 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 7. Hold the burner at the right hand side and lift to clear the right burner leg. Then pull to the right to clear the injectors on the left hand side. 8. Remove injector orifices from left burner leg using 1/2” wrench.
37 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 NOTE: Be sure burner leg remains at a 90 ° angle to firebox base after conversion. Models 2997, 2998 (RF Models) Only 16. Follow procedure for pilot type 2 to replace pilot orifice.
38 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Maintenance Y our PDV20 and SDVR Gas Heaters will provide years of service with minimal upkeep. The following proce- dures will help ensure that your stove continues to function properly .
39 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Gasket Replacement The PDV20 and SDVR Gas Heaters use a ‘tadpole’ type gasket to seal between the glass panel and the frame. In time, this gasket can become brittle and compressed and should be replaced.
40 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 F AN JUNCTION BO X FA N Strain Relief Chassis Ground BLK GRN GRN WHT ON / OFF Rheostat Chassis Ground Snapstat BLK BLK BLK BLK BLK WHT RHEOST A T / SNAPST A T BO X PO WER CORD Fig.
41 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 1a 1b 1c 1d 1e 1f 1g 1h CEMENT 2 3 4 5a,b 6 9 8 7 PILOT O N O FF PILOT ADJ L O H I TPTH TH TP 10a,b LOCAL REMO.
42 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Pinnacle (PDV20) / Stardance (SDVR) Direct V ent/Rear V ent Gas Heater Models 2950, 2951, 2995, 2996, 2997, 2998 (continued) Ref. Description 2950, 2951 PDV20 SDVR 1.
43 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Pinnacle (PDV20) / Stardance (SDVR) Direct V ent/Rear V ent Gas Heater Models 2950, 2951, 2995, 2996, 2997, 2998 (continued) Ref. Description 2950, 2951 PDV20 SDVR 24.
44 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 Optional Accessories Fan Kits FK28 Fan The FK28 fan helps distribute heated air from within the firebox out into the room.
45 Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 20003457 BASIC WARRANTY The Vermont Castings , Majestic Products Company (hereinafter referred to collectively as the C.
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www .vermontcastings.com Ve r mont Castings, Majestic Products.
An important point after buying a device Vermont Casting 2997 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Vermont Casting 2997 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Vermont Casting 2997 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Vermont Casting 2997 you will learn all the available features of the product, as well as information on its operation. The information that you get Vermont Casting 2997 will certainly help you make a decision on the purchase.
If you already are a holder of Vermont Casting 2997, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Vermont Casting 2997.
However, one of the most important roles played by the user manual is to help in solving problems with Vermont Casting 2997. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Vermont Casting 2997 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
