Instruction/ maintenance manual of the product 1600 United States Stove
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Installation/Operator's Manual #851062E MODEL: 1600 / 1800 THE WOOD AND COAL FURNACE SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQUIREMENTS IN YOUR AREA.
T ABLE OF CONTENTS TC Introductio n ....................................................................... ...1 Locating Your Furnace ...................................................... ...1 Clearances .............................................
INTRODUCTION Thank you for your purchase of a U.S. Stove Woodburning furnace. Your decision to buy a Hotblast Furnace was undoubtedly reached after much careful thought and consid- eration. We are very proud you chose the U.S. Stove furnace and trust you will receive the comfort and economy that others realize when heating with a U.
always follow the chimney manufacturers instructions. NOTE: Type of chimney: Class A All-Fuel also referred to as Low-Heat appliance type chimney per Uniform Mechanical Code: Chimney, low-heat applian.
When using a Class A or double wall flue pipe connection, follow the manufacturer's instructions. When constructing a single wall smoke pipe, the following guidelines must be observed. 1. The smoke pipe should be 24 gauge or heavier st ainl ess steel or black pipe.
INSTALLATION NO.1 With this installation, a back draft damper is inserted into the heat run before the plenum of the existing furnace to prevent air from the existing furnace to blow back into the furnace when it is not in use. When a back draft damper is employed, it should be located as close to the existing furnace plenum as practical.
furnace, a gas water heater, or gas furnace. The fumes could then be distributed throughout the house. COMBUSTION AIR All fires need air (specifically oxygen) to burn. Furnaces, fireplaces, and wood-burning furnaces need enough oxygen for complete combustion of their fuels.
DOOR HANDLE INSTALLATION Insert door handle into door. From rear side of door place 1/2" washer over threaded part of door handle. Then attach 1/2" lock nut, being careful not to over tighten.
BRICK INSTALLATION (PRE-INSTALLED AT FACTORY) NOTE: Prior to operation, be sure to remove brick retaining strips. FIREBOX: The firebrick must be inserted on each side resting on the grate frame. First, place cut brick in each back corner. Place remaining brick in place.
DRAFT TUBE CLAMP MOTORIZED NATURAL DRAFT 8 MOTORIZED NATURAL DRAFT Models 1600 / 1800 1. Using (2) 1/4" x 1" bolts, lock washers and nuts, attach draft to furnace with draft tube clamp. 2. Plug draft power cord into receptacle on front of furnace.
DRAFT WIRING DIAGRAM ALL WIRING MUST BE DONE BY A QUALIFIED ELECTRICIAN Predrilled holes are provided on the back of the furnace for mounting the fan center electrical box. Mounting holes and knockouts are also provided to accommodate mounting the high limit control in either the upper left or upper right corner.
10 ALL WIRING MUST BE DONE BY A QUALIFIED ELECTRICIAN LOAD FAN LINE LOAD LIMIT LINE BREAK OFF JUMPER FOR LOW VOLTAGE FAN "OFF" INDICATOR (100) FAN "ON" INDICATOR (150) LIMIT INDICATOR (200) Honeywell LIMIT SWITCH 2 2 3 45 1 L1 3 3-SPEED SWITCH (Two Models are available Model "A" and Model "B".
established, you are ready to load the furnace. CAUTION: To prevent flame and smoke spillage, the slide baffle must be pulled out and the fuel door must be cracked for ten seconds before being fully opened. Do not over fire your furnace! After you have become familiar with its operating, you should know how much wood to use.
2. NEVER completely cover the live fire with fresh coal. Always leave a generous area of burning coal at the top of the fire and at the rear. 3. Always keep the ash pit clean. ✓ If the fire goes out or does not hold overnight, look for: 1. Poor draft.
TR OUBLE SHOO TING AND PROBLEM SOL VING 1. Problem: Smoke puffs from furnace Solution: A . Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. B . Check ash pit — if it is too full, empty. C . Make sure furnace room is not too airtight.
NOTE: 1600 = 16 - FULL BRICK 1- HALF BRICK 1800 = 22 - FULL BRICK P ARTS LIST MODEL 1600/1800 ITEM DESCRIPTION MODEL PART# 1 Left Side Front Assy. 1600 68821 1800 68962 2 Right Side Front Assy. 1600 68822 1800 68961 3 Top Wrapper 1600 69088 1800 68964 4 Back Weldment 1600 68823 1800 68963 5 Side Insulation (2ea.
P ARTS LIST MODEL 1600/1800 29 35 39 33 27 34 26 30 45 42 44 43 37 38 40 48 46 47 50 49 40 41 ITEM DESCRIPTION PART# 26 Top Safety Latch 23786 27 Feed Door (Drilled) 69091 28 Ash Door (Drilled) 68880 .
P ARTS LIST MODELS 1600 / 1800 Fan Limit Kit #C68399 ITEM DESCRIPTION PART# 1 High Limit Control 80145 2 3-Speed Switch 80361 3 Plastic Knob C9267M 4 Fan Center 80130 4 1 6 16 MODEL 1600 Blower Kit #C.
MO T ORIZED NA TURAL DRAFT P AR TS LIST PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT) 3 3 4 11 9 10 8 2 2 1 11 7 5 12 6 17 ITEM DESCRIPTION PART# 1 Draw Band 23888 2 1/4" x 1" Bolt 83379 3 1/4&quo.
ITEM DESCRIPTION PART# 1 Draft Blower 80422 2 Power Supply Cord C40899 3 FAD Bracket 69192 4 10-24 Kep Nut (3ea.) 83244 5 1/4-20 x 1" Bolt (2ea) 83379 6 1/4-20 Lock Nut 83261 FORCED AIR DRAFT P A.
OPTIONAL ELECTRONIC CONTROL SYSTEM 6 5 9 7 8 8 4 1 2 3 INSTALLATION INSTRUCTIONS 1. Remove top of furnace. 2. Attach heat sensor "L" bracket to pins located on underside of furnace top (see illustration). 3. Mount heat sensor in "L" bracket and run cable from sensor between insulation and furnace top.
20 BLOWER CONTROL CENTER DRAFT RECEPTACLE HEAT SENSOR THERMOSTAT NOTE: DAMAGE TO HEAT SENSOR WILL PREVENT UNIT FROM OPERATING PROPERLY. CAUTION USE NO MORE THAN A 10 AMP FAST-BLO FUSE WIRING INSTRUCTIONS ELECTRONIC CONTROL CENTER All electrical wiring should be performed by a qualified electrician.
3-SPEED BLOWER ADJUSTMENT The control center is equipped with three adjustments that allow you to select the temperature at which the blower starts operating and automatically switches from one speed to the next. With the three controls you can set the blower for single (high speed operation), two speed operation, or three speed operation.
WIRING DIAGRAMS FOR ELECTRONIC CONTROL SYSTEM For Model 1600 / 1800 STANDARD WIRE (Diagram #1) HEATING OPTION (Diagram #2) POWER SUPPLY ELECTRONIC CONTROL BOARD R W Y G DRAFT FAN OR MOTORIZED DRAFT BLOWER MOTOR PLENUM HEAT SENSOR AUX. FAN THERMOSTAT DRAFT FAN OR MOTORIZED DRAFT POWER SUPPLY BLUE WHITE BLACK RED BLOWER MOTOR AUX.
WIRING DIAGRAMS For Model 1600 / 1800 BLUE WHITE BLACK RED BLOWER MOTOR POWER SUPPLY AUX. FAN R W Y G THERMOSTAT PLENUM HEAT SENSOR DRAFT FAN OR MOTORIZED DRAFT A/C CONTACTOR 24V TRANSFORMER ELECTRONI.
INST ALLA TION OF OPTIONAL EQUIPMENT INSTALLING DOMESTIC HOT WATER COIL 1. Remove access panel at rear of enclosure. 2. With a utility knife cut out the section of fiberglass insulation directly behind the access panel. 3. Remove cover plate from rear of firebox.
25 INSTALLING BACK DRAFT DAMPER The back draft damper may be installed in either a vertical or horizontal section of the hot air duct. It should be positioned as close to the plenum opening of the furnace as practical. Press female end of the back draft damper over Hotblast Furnace collar or male end of the duct pipe.
Notched both sides for Blower Wire. Insert the filter and slide the filter cap into place. The 18" square air intake can be fitted with a collar to accept a return cold air duct.
OF EITHER SIDE AT THIS POINT. 4. Attach filter holders to sides of enclosure with sheet metal screws. 5. Position filter filler between side filter holders and secure to back of furnace with two self-tapping screws. 6. Attach blower access cover to enclosure with sheet metal screws.
Notes.
Notes.
HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE BACK OF THE HEATER.
An important point after buying a device United States Stove 1600 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought United States Stove 1600 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data United States Stove 1600 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, United States Stove 1600 you will learn all the available features of the product, as well as information on its operation. The information that you get United States Stove 1600 will certainly help you make a decision on the purchase.
If you already are a holder of United States Stove 1600, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime United States Stove 1600.
However, one of the most important roles played by the user manual is to help in solving problems with United States Stove 1600. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device United States Stove 1600 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
