Instruction/ maintenance manual of the product 1500 United States Stove
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1 C O M P A N Y U N I T E D S T A T E S S T O V E C S S U H T B L S T A O Models 1500 & 1537G OWNERS MANUAL SOLID FUEL WARM AIR FURNACE *FOR PARALLEL INSTALLATION WITH EXISTING FORCED AIR-GAS OR OIL FIRED FURNACE (U.S. ONLY) *FOR INSTALLATION AS A CENTRAL FURNACE *THE 1500 & 1537G HOTBLAST FUR- NACES HAS BEEN APPROVED FOR U.
2 NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER. You've purchased one of America's Finest Wood and Coal Burning Furnaces. By heating with wood and coal you're helping CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource.
3 CAUTION! CLEANOUT OF THE HEAT EXCHANGER, FLUE PIPE, CHIMNEY, AND DRAFT INDUCER (IF USED), IS ESPECIALLY IMPORTANT AT THE END OF THE HEATING SEASON TO MINIMIZE CORROSION DURING THE SUMMER MONTHS, CAUSED BY ACCUMULATED ASH. Caution Labels Caution Labels Caution Labels Caution Labels Caution Labels Your Furnace has the following labels.
4 1. Check your local codes. The installation must comply with their rulings. 2. Do not install this furnace in a mobile home or trailer. 3. Always connect this furnace to a chimney and vent to the outside. Never vent to another room or inside a building.
5 Y our HOTBLAST Furnace is designed to be a supplemental or central heating source for your home. This Solid Fuel Furnace may be installed in conjunction with a properly operating central furnace tha.
6 DIMENSIONS OF FURNACE 32-1/8" 1-3/4" 9" 33-7/8" 49-1/8" 24-1/16" 40-11/16" Figure 1B 1400/1500 Figure 1 Models 1500/ 1537G CAUTION GASES THAT ARE DRIVEN FROM FRESH COAL MUST BE BURNED OR THEY WILL ACCUMULATE AND EXPLODE.
7 Locating the Furnace 1. The furnace should be located in the same room as the central system and as close as possible, but not closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace.
8 10' 2' MIN. 3' MIN. 6" CHIMNEY CONNECTOR 6" ELBOW 6" SOLID DAMPER 6" BAROMETRIC DRAFT REGULATOR (OPTIONAL) REFER TO CHIMNEY MANUFACTURER'S INSTRUCTIONS AND PARTS.
9 Rules for Connector Pipe Installation 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chim- ney connectors and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace.
10 Assembly of Furnace Your furnace requires the following items to be assembled or installed by the service person: Feed Door Pull Handle Feed Door Locking Handle Blowers and Blower Controls Electrical Connections Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipment.
11 Fig. 11 NOTE: Wire leads from the distribution blower are usually BOTH BLACK. Makes no difference which leads from the motors connects to the corre- sponding leads coming out of the conduit.
12 Power Failure Instructions Operation after loss of power: 1. Remove filter if provided 2. Do not expect to keep home at normal tem- peratures. 3. Do not load fuel above bottom of feed door. Installation Please see all methods of Installation in Appendix at the rear of this booklet.
13 2" MIN. AIR SPACE REQUIRED BY CODE 18" MIN. CENTRAL FURNACE PLENUM TO CEILING 6" MIN. Figure 12 Operating Instructions FUEL, Models 1500 & 1537G Egg size (1-3/16" or larger) bituminous coal for residential furnaces, or any of the specially packed fireplace coals can be used.
14 Service Hints Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or excessive build-up of water or creosote in the chimney are warnings that the chimney is not functioning properly. Correct the problem before using furnace.
15 26 27 28 29 30 31 32 33 34 35 36 37 Model 1500 & 1537G Repair parts.
16 KEY PART # DESCRIPTION QTY. 1 69509 Firebox Weldment 1 2 25467R Cabinet Side (Left & Right) (Color - Red) 2 * * 25467G Cabinet Side (Left & Right) (Color - Green) 2 3 88032 Flue Collar Gask.
17 1 2 10 11 9 7 12 5 4 6 8 3 7 13 KEY PART # DESCRIPTION QTY. - 68733 Thermostat Box Assembly (Color - Red) - * * 68733G Thermostat Box Assembly (Color - Green - 1 68722 Thermostat Panel Weldment 1 2.
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19 COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX APPENDIX INSTALLATION A.
20 INSTALLATION B INSTALLATION C COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLENUM COLLECTOR BOX COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXIST.
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22 2" MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION F 2" MINIMUM CLEARANCE DUCT WORK SOLID FUEL FURNACE INSTALLATION G COLD AIR .
23 2" MINIMUM CLEARANCE EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE INSTALLATION H EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE (TOP VIEW) (FRONT VIEW).
24 1. Smoking when feed door a ) Insufficient Draft. a ) Set Thermostat higher. is open. b ) Clogged chimney or chimney b ) Clean Chimney. connector. c) Down draft in chimney. c) Add raincap to chimney. 2. Furnace does not heat. a ) Wood not seasoned and dry.
An important point after buying a device United States Stove 1500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought United States Stove 1500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data United States Stove 1500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, United States Stove 1500 you will learn all the available features of the product, as well as information on its operation. The information that you get United States Stove 1500 will certainly help you make a decision on the purchase.
If you already are a holder of United States Stove 1500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime United States Stove 1500.
However, one of the most important roles played by the user manual is to help in solving problems with United States Stove 1500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device United States Stove 1500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center