Instruction/ maintenance manual of the product HY-6G(CE) Unified Brands
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This manual provides information for: H Y - 6 G ( C E ) H Y P E R S T E A M ™ A T M O S P H E R I C C O N V E C T I O N S T E A M E R I N T E R N A T I O N A L · Self-Contained · Gas Heated · Capacity: 6 Steamer Pans (305 x 508 x 64mm) OPERA TOR MANUAL & SERVICE MANUAL IMPORT ANT INFORMA TION, KEEP FOR OPERA TOR P AR T NUMBER 128805, REV .
2 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 2 IMPORT ANT — RE AD FIRS T — IMPO RTANT IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS AND THE OPE RATOR AND SERVICE MANUALS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THE APPLIANCE. FAILURE TO COMPLY WITH SPECIFIED PROC EDURES MAY RESUL T IN DAMAGE OR TH E NEED FOR A SERV ICE CALL.
OM/SM-HY -6G(CE) 3 OM/SM-HY-6G(CE) 3 Table of Conten ts 1 . 0 E Q U I P M E N T D E S C R I P T I O N ............................................. 4 2 . 0 I N S P E C T I O N A N D U N P A C K I N G .......................................... 4 3.0 WATER CO NDITIONING/ REQUIREMENT S .
4 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 4 The HY-6G (CE) has two independent cavities, each w ith its own base-moun ted steam generator. The unit w ill be delivered in a heav y carton, strapped to a wooden skid. 1.0 - Equipment Description Your Groen HY-6G (CE) HyPe rSteam Convection Steamer is designed to giv e years of service.
OM/SM-HY -6G(CE) 5 OM/SM-HY-6G(CE) 5 The BPST Connection on the right rear side of the steamer. 3.0 - Water Conditioning It is essential to supply the steam generator with water that will not form s cale.
6 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 6 4.0 - Installation, Start-Up and Conversion WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUAL IFIED TO WORK WIT H ELECTRICI TY AN D PLUMBING. IMPROPER INSTALL ATION C A N CAU SE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT.
OM/SM-HY -6G(CE) 7 OM/SM-HY-6G(CE) 7 Gas input is through a ½ inch B.S.P.T connection at the left rear of the unit. GAS INPUT RATE BTU/HR AND KW HY-6G(CE) Natural Gas 9.
8 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 8 Leave an air gap between the hose and the building drain, and don’t allow water traps in the hose. Install a WRAS approved double-check valve or an equally effec.
OM/SM-HY -6G(CE) 9 OM/SM-HY-6G(CE) 9 a. Set the timer to the desired time for timed steaming. b. Turn the timer knob to the manual ON position for continuous steam. c. Let the unit st ay at standby te mperature. WARNING WHEN YO U OPEN THE DOOR, ST AY AWAY FRO M ST EAM C OMING OUT OF THE U NIT.
10 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 10 5.0 - Operation WARNING AN Y POTEN TIAL USER OF THE E QUIPMENT SHOULD BE TRAINED IN SAFE A ND CORR ECT OPERATING PROCEDURES. 5.1 Controls Operator controls are on the front right of the unit. The control panel has the following touch pads and indicator lights.
OM/SM-HY -6G(CE) 11 OM/SM-HY-6G(CE) 11 Upper Portion of HY-6G(CE) Control Panel.
12 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 12 6.0 - Cleaning To keep your HY-6E Steamer in proper working condition/o rder, use the following proced ure to clean the unit. This regular cleaning will reduce the effort required to clean the steam generators and cavities.
OM/SM-HY -6G(CE) 13 OM/SM-HY-6G(CE) 13 The process for de-liming your HY-6G (CE) Steamer is simple, tool-less and quick. 6.2.2 Steam Generator and Cooking Chamber The steamer cavity and steam generator may be cleaned s eparately . When cleaning is scheduled, or if the SERVICE light is on , follow these simple de- liming instructions.
14 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 14 7.0 - Maintenance The HY-6G(CE) Steamer is designed for minimum maintenance, and no user adjustments should be necessary. Certain parts may need replacement after prolonged use. If there is a need for service, only Groen personnel or authori zed Groen representatives should perform the work.
OM/SM-HY -6G(CE) 15 OM/SM-HY-6G(CE) 15 9.0 - Parts List 9.1 External Cabinet and Sheet Metal Key Description Part No. Key Description Part No. 1 Lower Side Panels 096848 13 Upper Right Si de Panel 123.
16 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 16 9.0 - Parts List 9.2 Cavity Control Section Key Description Part No. Key Description Part No. 1 Top Cover Clip 123156 10 Fan Motor 096740 2 Timer 100983 11 Motor.
OM/SM-HY -6G(CE) 17 OM/SM-HY-6G(CE) 17 9.0 - Parts List 9.3 Steamer Base Section - Front Key Description Part No. Key Description Part No. 1 Terminal Block 003887 9 Gas Pilot Switch, Rocker 087951 2 C.
18 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 18 9.0 - Parts List 9.4 Steamer Base - Rear Key Description Part No. Key Description Part No. 1 Gas Valve, 24V 122120 7 1/4" Tubin g, Pilot 12214 0 2 1/2".
OM/SM-HY -6G(CE) 19 OM/SM-HY-6G(CE) 19 9.0 - Parts List 9.5 Steamer Plumbing Key Description Part No. Key Description Part No. 1x Pl ate, Cover, Water Inlet 098693 11 Gen Drain Hose Clamps 095656 2 Ho.
20 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 20 9.0 - Parts List 9.6 Steamer Motor and Controls Key Description Part No. Key Description Part No. 1 Fan Motor 096740 7 Timer Knob 123100 2x Timer Fastener Nut 10.
OM/SM-HY -6G(CE) 21 OM/SM-HY-6G(CE) 21 9.0 - Parts List 9.7 Steamer Generator Individual Parts Key Description New Key Description New 1 Steam Gen Wel dment, Inner 094128 8 Bottom Cavity Drain Hose 088846 1 Steam Gen Wel dment, Outer 123655 9 Top Stea m Hose 099953 2x Right Steam Gen.
22 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 22 9.0 - Parts List 9.7 Steamer Individual Parts Key Description Part No. Key Description Part No. 1 Main Gas Valve 122158 6 Pilot Gas Switch 087951 2 Regulator - N.
OM/SM-HY -6G(CE) 23 OM/SM-HY-6G(CE) 23 10.0 - Service Procedures The following procedures are based upon having access to the steamer on all four sides. If the steamer is installed between other appliances and there is not enough room on the sides for acces s, the steame r m ust then be pulled out from its position to gain proper access.
24 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 24 6. Position the valve over the valve mounting threaded studs and c onnect both ends of the hose to the drain box and steam generator. 7. Position the spring cl amps about 3 m m ( 1/8") fro m the end of the hose.
OM/SM-HY -6G(CE) 25 OM/SM-HY-6G(CE) 25 6. Replace cover on drain box and lower vent pi pe into the drain box. 10.9 Steam Generator P/N 094128 and 123655 1. Shut off power, water and gas supply to the steamer. 2. Turn main gas valve to the OFF position.
26 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 26 REAR VIEW main gas valve assembly us ing an open-ended wrench. Be careful not to move the aluminum tubing excessively, o r to bend it. 5. Using a wrench, remove the two bolts that fasten the main gas valve bracket.
OM/SM-HY -6G(CE) 27 OM/SM-HY-6G(CE) 27 terminals from the igniter module. Be careful not to pull the termi nal by the wire. Use needle nose pliers to grip onto the terminal itself. 5. Remove the screws that secure the igniter manifold. 6. Remove the igniter module.
28 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 28 WARNING DO NOT ATTEMPT TO LIGHT THE PILOT BURNER WITH A FLAME. 4. Ignite the pilot. The micrometer should read 3 microamps minimum.
OM/SM-HY -6G(CE) 29 OM/SM-HY-6G(CE) 29 10.18 Fan P/N 096790 IMPORTANT: Make sure that the fan has come to a complete stop before attempting any work on the fan. 1. To remove the fan from either the top or bottom cavity, open the door and remove the pan support wire rack in front of the fan.
30 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 30 1. Turn off power to the steamer. 2. Unplug the two wires from the thermostat. 3. Using a wrench, remove the thermostat. 4. To install a new thermostat, use a small amount of heat sink compound (1 drop), applied to bottom of thermostat.
OM/SM-HY -6G(CE) 31 OM/SM-HY-6G(CE) 31 To Align: 5. Place a piece of masking tape over the door pin (bullet) hole in the door. 6. Close the door until the door pin just penetrates the masking tape. Make sure the door pin contacts only the door latch spring.
32 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 32 18. The wires for the alternate door switch may be foundunder the cavities. C onnect the two wires from the switch to the wiring h arness. 19. Close steamer door and operate steamer for six to eight minutes. If steamer fan does not operate, check location of door magnet and try operation again.
OM/SM-HY -6G(CE) 33 OM/SM-HY-6G(CE) 33 6. Install spring onto brass roller, then place square plate over spring. 7. Apply Locktit e 242 to Keps nut and install Keps nut. 8. Install spring support pi n, then push the retaining ring onto the pin using a screw driver.
34 OM/SM-HY -6G(CE) OM/SM-HY-6G(CE) 34 11.0 - Electrical Schematic.
OM/SM-HY -6G(CE) 35 35 12.0 - Service Log Model No. Serial No. Date Purchased Purchase Order No. Purchased From Location Date Installed For Service Call Date Maintenance Performed Performed by.
36 OM/SM-HY -6G(CE) 36 Limited Warranty To Commercial Purchasers* (for Areas Outside of the U.S. and Canada) Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and packaged to meet rigid standards of excellence.
10 5 5 Me n d el l Da v i s D r i ve • Ja c k so n M S 3 9 27 2 88 8 - 99 4 - 76 3 6 • 6 0 1- 3 7 2- 3 9 03 • Fa x 8 88 - 8 64 - 7 63 6 gr oe n .
An important point after buying a device Unified Brands HY-6G(CE) (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Unified Brands HY-6G(CE) yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Unified Brands HY-6G(CE) - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Unified Brands HY-6G(CE) you will learn all the available features of the product, as well as information on its operation. The information that you get Unified Brands HY-6G(CE) will certainly help you make a decision on the purchase.
If you already are a holder of Unified Brands HY-6G(CE), but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Unified Brands HY-6G(CE).
However, one of the most important roles played by the user manual is to help in solving problems with Unified Brands HY-6G(CE). Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Unified Brands HY-6G(CE) along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center