Instruction/ maintenance manual of the product CO2075DWR U-Line
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Service and Parts Manual Supplement For Models • 2075DWRR • CO2075DWR • 2075DWRWC U-Line Cor poration U-Line Cor poration 8900 Nor th 55th Street PO Bo x 245040 Milwauk ee, WI 53223 Milwauk ee, WI 53224-9540 www .
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INTRODUCTION 1 Design ■ Features ■ Performance General Information 2075DWRR 2075DWRWC CO2075DWR.
NOTES 2 Design ■ Features ■ Performance.
INTRODUCTION Three generations of pride and quality manufacturing and design improvements are built into all U-Line products. The result: U-Line leads the market with innovative technology and superior craftsmanship. This manual contains specific instructions for servicing the U-Line Échelon 2075DWRR, CO2075DWR and 2075DWRWC.
SERIAL NUMBER FORMA T The serial number is divided into four segments. A typical serial number is 031234-01-5678. The first two digits of the first segment, 03, represent the year the unit was made. The next four digits, 1234, represent the shop order number .
General Information.
GENERAL INFORMA TION Design ■ Features ■ Performance.
LIMITED W ARRANTY U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed syste.
W ARRANTY CLAIMS PROCEDURE When submitting claims for warranty payment, please follow these guidelines. Y ou can use any form you would normally use to bill your customer (your own computer generated form, Narda, USA, etc.). The model and serial number MUST be on the claims.
PA R TS LISTING How to Order Replacement Parts 1. Locate the illustration(s) for the model you are servicing. 2. Refer to the area where the desired part would be installed, locate the part and note the item number assigned to it.
SAFETY PRECAUTIONS Do not attempt to service or repair the unit until you have read the entire procedure. Safety items through- out this manual are labeled with W arning or Caution. W arning means that failure to follow this safety statement may result in extensive product damage, serious personal injury , or death.
2075DWRR.
2075DWRR Design ■ Features ■ Performance.
COMPRESSOR/ELECTRICAL SPECIFICA TIONS 2075DWRR COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. These pins should never measure any resistance to ground. This would indicate a shorted compressor .
REFRIGERA TION SYSTEMS Normal V apor/Compression Cycle Refrigeration • Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor . • As the refrigerant cools in the high pressure condenser , the vapor condenses to liquid.
THERMIST OR The thermistor senses the compartment temperature. This is used in conjunction with the control board to determine the length of the refrigeration cycle. Thermistors generally fail due to moisture or physical damage. SER VICE NOTES 2075DWRR The 2075DWRR has the same basic refrigeration system as the 2075R with a few exceptions.
THE ELECTRONIC TEMPERA TURE CONTROLLERS 2075DWRR • The controller has a four minute minimum off-cycle regardless of the thermistor status. • The controller has a 4° differential built into it for the refrigerator thermistor .
2075DWRR The temperature controller is located in the top drawer . The LED display shows the temperature set point and is calibrated in degrees Fahrenheit. The controller is factory programmed for a set point of 38°F which will show when the unit is first powered-up.
2075DWRR 14 Design ■ Features ■ Performance REFRIGERA TION SYSTEM DIAGNOSIS GUIDE SystemSuction Suction Compressor Condenser Capillary Evaporator W attage Condition Pressure Line Discharge T ube N.
2075DWRR WIRING DIAGRAM 42184- F 2075DWRR 15 Design ■ Features ■ Performance.
2075DWRR 16 Design ■ Features ■ Performance DO NOT service the unit until the main electrical power has been disconnected. ! WARNING ! TROUBLESHOOTING 2075DWRR 1 Not refrigerating (compressor and fan are operating) Cause Remedy a. Little or no frost pattern on evaporator a.
2075DWRR 17 Design ■ Features ■ Performance 8 Noisy Cause Remedy a. Copper refrigeration tube touching cabinet a. Carefully adjust tubing b. Fan blade touching shroud b. Adjust fan mounting or shroud c. Fan blade obstruction (wiring, foam insulation, c.
2075DWRR (1 OF 2) DWR023 4 3 2 1 5,6 7 8 9 10 11 12 7 13 26 14 15 16 17 18 19 20 21 19 22 23 24 25 22 2075DWRR 18 Design ■ Features ■ Performance.
2075DWRR (1 OF 2) Item Description Black Stainless Steel 1 Control Housing 26006 26006 2 Control Assembly 68005 68005 3O r ganizer Assembly 80-48001-00 80-48001-00 4T op Bin 26000 26000 5 Switch Box 2.
2075DWRR (2 OF 2) 12 13 2 1 3 4 5 6 7 9 10 11 14 8 8 DWR024 2075DWRR 20 Design ■ Features ■ Performance.
2075DWRR (2 OF 2) Item Description Black Stainless Steel 1 Rocker Switch 2053 2053 2T ransformer 68014 68014 3 Thermo Cutoff Switch 66001 66001 4 Condenser 2303-S 2303-S 5 Fan Blade 5188 5188 6 Fan Mo.
NOTES 22 Design ■ Features ■ Performance.
2075DWRWC.
2075DWRWC Design ■ Features ■ Performance.
COMPRESSOR/ELECTRICAL SPECIFICA TIONS 2075DWR WC COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. These pins should never measure any resistance to ground.
REFRIGERA TION SYSTEMS Normal V apor/Compression Cycle Refrigeration • Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor . • As the refrigerant cools in the high pressure condenser , the vapor condenses to liquid.
• From the dryer , the refrigerant flows through the capillary tube which meters the liquid refrigerant to the evaporator . The pressure of the refrigerant is reduced to the evaporating or low side pressure. • The reduction of pressure on the liquid refrigerant causes it to boil or vaporize until it reaches satura- tion temperature.
The top and bottom valve can never be open at the same time. After initial startup whichever compartment calls for cooling first, will have priority . Once the setpoint is achieved the other compartment will be cooled if necessary .
THE ELECTRONIC TEMPERA TURE CONTROLLERS 2075DWR WC The temperature controls are integrated in the top, front drawer panel. They consist of an LED display and touch sensors for each drawer and a touch sensor to control the lighting (“ ”, “ ” and “ ”).
2075DWRWC 28 Design ■ Features ■ Performance INTERIOR LIGHTING (2075DWR WC) The interior lighting can be controlled by the controller . Each time the light “ ” symbol is touched, the lighting is scrolled through the following options: T ouch once – Both compartment lights on.
REFRIGERA TION SYSTEM DIAGNOSIS GUIDE 2075DWRWC 29 Design ■ Features ■ Performance System Suction Suction Compressor Condenser Capillary Evaporator W attage Condition Pressure Line Discharge T ube.
2075DWRWC 30 Design ■ Features ■ Performance 2075DWR WC WIRING DIAGRAM DWR038 TOP DRAWER BOTTOM DRAWER (BLUE) 1 (BROWN) 2 (PURPLE) 3 (YELLOW) 4 (RED) 5 (BLACK W/YELLOW) 6 7 (BLACK) 8 (WHITE) 9 CON.
2075DWRWC 31 Design ■ Features ■ Performance DO NOT service the unit until the main electrical power has been disconnected. ! WARNING ! TROUBLESHOOTING 2075DWR WC Before servicing this unit, take readings from the electronic control (refer to The Electronic T emperature Control for checking actual temperatures, if needed).
3 Drawers will not close properly • The drawer slides contain a self-closing feature which engages when the drawer is about 1 inch from being closed. At the point the closers engage, there may be some resistance. If this resistance is hard to overcome, try closing the drawers with more for ce a couple times and then try slowly again.
CASCADING P AR TS NOT OPERA TING PROPERL Y B - Cascade mechanism in the correct closing position. DWR065 A - Cascade mechanism in the correct opening position.
2075DWR WC (1 OF 2) DW R067 1 3 2 3 4 5 19 20 18 17 15 22 17 14 11 12 13 6 21 7 9,10 8 16 2075DWRWC 34 Design ■ Features ■ Performance.
2075DWR WC (1 OF 2) Item Description Black Stainless Steel 1 Drawer & Rack Assembly Bottom 80-17030-01 80-170 30 -03 2 Drawer & Rack Assembly T op 80-17028-01 80-17028-03 3 Cascade Assembly Le.
2075DWR WC (2 OF 2) DWR 068 12 1 2 13 3 4 5 6 6 7 8 9 10 11 2075DWRWC 36 Design ■ Features ■ Performance.
2075DWR WC (2 OF 2) Item Description Black Stainless Steel 1 Board 68019-S 68019-S 2 Condenser Assembly 2303-S 2303-S 3 Fan Blade 5188 5188 4 Fan Motor 5263 5263 5 Power Cord 2916 2916 6 V alve Coil 7.
NOTES 2075DWRWC 38 Design ■ Features ■ Performance.
CO2075DWR.
CO2075DWR Design ■ Features ■ Performance.
COMPRESSOR PINS To measure start winding resistance, measure across the C-S pins. To measure run winding resistance, measure across the C-R pins. These pins should never measure any resistance to ground.
U-LINE FROST FREE REFRIGERA TION SYSTEM Cooling Mode: • Bypass solenoid valve closed • Evaporator fan operating • Refrigerant flows through capillary tube • Normal vapor/compression cycle refr.
SER VICE NOTES CO2075DWR The CO2075DWR has the same basic refrigeration system as the CO2075F with a few exceptions. • The compressor is an Embraco EMI70HER. • The electro-mechanical gas bulb is replaced with an electronic controller which features a digital temperature display .
When checking the thermistors to see if they are reading accurately , it is common to place them in an icebath to see if they read 32°F . Do not place them directly in the water . Use a plastic bag to protect them from moisture. The freezer and ice maker should read 32°F in icewater , however the refrigerator thermis- tor should read 36°F .
43 Design ■ Features ■ Performance THE ELECTRONIC TEMPERA TURE CONTROLLER The temperature controller is located in the top drawer . It consists of an LED display , two LED status indi- cator lights and three touch pad buttons. The LED display shows the compartment temperature set point and is calibrated in degrees Fahrenheit.
44 Design ■ Features ■ Performance CO2075DWR REFRIGERA TION SYSTEM DIAGNOSIS GUIDE System Suction Suction Compressor Condenser Capillary Evaporator W attage Condition Pressure Line Discharge T ube.
45 Design ■ Features ■ Performance CO2075DWR WIRING DIAGRAM DWR036 ICEMAKER SENSOR FREEZER SENSOR REFIGERA TOR SENSOR CO2075DWR.
46 Design ■ Features ■ Performance DO NOT service the unit until the main electrical power has been disconnected. ! DANGER ! TROUBLESHOOTING Before servicing this unit, take readings from the electronic control (refer to The Electronic T emperature Control for checking actual temperatures if needed).
47 Design ■ Features ■ Performance 2. Some cooling • Clean condenser . • Check condenser fan. • Possible system leak. 3. No cooling • Check compressor/fan operation • Check refrigeration system pressure • Check wiring and power at circuit board 4.
48 Design ■ Features ■ Performance Ice maker Operation 1. Freeze cycle • Ice maker relay is not energized. • Unit is cooling ice maker down to the 15°F setpoint. • The unit may cycle on and off as it is pulling ice maker to setpoint in order to maintain ideal refrigerator and freezer temperatures.
49 Design ■ Features ■ Performance 2. Harvest cycle 1 • Ice maker relay on circuit board ener gizes for 30 seconds. This allows power to the ice maker to allow the blades rotate.
50 Design ■ Features ■ Performance 3. Harvest cycle 2 • The drawer switch must remain depressed for this cycle to continue. • The ice maker relay is now de-energized • This cycle initiates when the blades move to approximately the 2 o’clock position.
51 Design ■ Features ■ Performance 4. W ater fill cycle • This cycle initiates when the blades move to approximately the 10 o’clock position. • At this point the ice has moved out of the mold and is dropping into the bucket. • The ice maker switch is depressed for about seven seconds while the mold fills with water .
52 Design ■ Features ■ Performance DISASSEMBL Y PROCEDURES Note: Échelon models do not require removal of the ice maker or freezer housing to access the fan motor , drain or evaporator . To replace evaporator fan motor: 1. Disconnect unit from power source.
53 Design ■ Features ■ Performance REPLACING ICE MAKER ASSEMBL Y 1. Remove unit from installation. 2. Disconnect water and unplug unit. 3. Disconnect ice maker wire harness at plug in back of unit (1) . 4. Remove thermistor from the sensing tube on ice maker assembly (2) .
54 Design ■ Features ■ Performance NOTES CO2075DWR.
55 Design ■ Features ■ Performance REPLACING MOLD AND HEA TER 1. Remove ice maker assembly . Refer to REPLACING ICE MAKER ASSEMBL Y . 2. Remove one stripper screw (1) and stripper (2) . 3. Remove three face plate screws (3) and face plate. 4. Remove one screw (4) and detach limit switch from mold.
56 Design ■ Features ■ Performance CO2075DWR (1 OF 3) 30 2 1 3 4 6 5 7 8 9 22 21 13 11, 12 23 10 27 28 29 26 25 25 24 DWR025 17 15 14 18 19 20 16 CO2075DWR.
57 CO2075DWR (1 OF 3) Item Description Black Stainless Steel 1 Control Housing 26006 26006 2 Display Board Assembly 68024 68024 3 Control Harness 68025 68025 4 Organizer Assembly 80-48001-00 80-48001-.
58 Design ■ Features ■ Performance CO2075DWR (2 OF 3) DWR 063 15 16 2 5 6 9 11 10 12 13 14 1 3 4 2 7 8 18 17 CO2075DWR.
59 Design ■ Features ■ Performance CO2075DWR (2 OF 3) Item Description Black Stainless Steel 1 W ater Line Assembly 404-CO2075DWR 404-CO2075DWR 2 W ater V alve 2552A 2552A 3 Plastic Nut & Slee.
60 Design ■ Features ■ Performance CO2075DWR (3 OF 3) DWR060 1 3 4 5 2 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 10 25 CO2075DWR.
61 Design ■ Features ■ Performance CO2075DWR (3 OF 3) Note: This ice maker is used only on CO2075DWR. Use only genuine U-Line replacement parts. U-Line ice maker parts are not the same as standard FSP Whirlpool parts.
62 Design ■ Features ■ Performance NOTES.
INTRODUCTION 63 Design ■ Features ■ Performance NOTES.
INTRODUCTION 64 Design ■ Features ■ Performance NOTES.
65 F AX P ARTS ORDER FORM F AX # 414-354-7905 Account# ____________________________________ Bill to: ______________________________________ ____________________________________________ _______________.
P. O. Box 245040 Milwaukee, WI 53224-9540 Phone 414.354.0300 F AX 414.354.7905 Printed in U.S .A. – F ebruar y 2005 P/N 30017.
An important point after buying a device U-Line CO2075DWR (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought U-Line CO2075DWR yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data U-Line CO2075DWR - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, U-Line CO2075DWR you will learn all the available features of the product, as well as information on its operation. The information that you get U-Line CO2075DWR will certainly help you make a decision on the purchase.
If you already are a holder of U-Line CO2075DWR, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime U-Line CO2075DWR.
However, one of the most important roles played by the user manual is to help in solving problems with U-Line CO2075DWR. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device U-Line CO2075DWR along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
