Instruction/ maintenance manual of the product RBC200 & RBC400 Traulsen
Go to page of 28
This T raulsen unit is built to our highest quality standards. We build our refrigerators, freezers and heated cabinets this way as a matter of pride. This philosophy has made T raulsen the leader in commercial refrig- eration since 1938.
-1- T ABLE OF CONTENTS VI. Blast Chill Operation (cont ’ d) c-Grouping Foods T o Form Batches Page 7 d-Maximum Load Per Batch Page 8 e-Pan Placement In Unit Page 8 f-Food Probe Placement Page 9 g-Example Batches For RBC50 Page 9 h-Example Batches For RBC100 Page 10 i-Example Batches For Roll-In/Roll-Thru Models Page 1 1 VII.
III. d - INST ALLING LEGS OR CASTERS: 6 ” high stainless steel legs are supplied standard for models RBC50 and RBC100. Casters in lieu of legs are available as an optional accessory for the same models.
6 ” Clearance In Rear 4 ” 6 ” 4 ” Clearance In Rear III. INST ALLA TION (continued) -3- III. e - CORD & PLUG: All T raulsen Blast Chill models (except model RBC100 which is supplied with a cord set but no plug) are sup- plied with a cord & plug attached.
III. h - CONDENSA TE REMOV AL: All T raulsen Blast Chill models (except model RBC50) require the use of a floor drain or floor mounted elec- tric condensate evaporator . Model RBC100 requires a floor drain for condensate removal or the use of a condensate evaporative pan kit (p/n 329-60018-00).
III. INST ALLA TION (continued) III. m - A TT ACHING RBC400 UNITS T OGETHER: This section applies only to models RBC400 and RBC400RT . First, place the front and rear cabinets in close proximity to each other being careful to align the drain from the front of the rear unit to the drain of the front unit.
IV . CARE & MAINTENANCE -6- IV . a - CLEANING THE CONDENSER: The most important thing you can do to insure a long, reliable service life for your T raulsen is to regularly clean the condenser coil. The self-contained condens- ing unit requires regularly scheduled cleaning to keep the finned condenser clean of lint and dust accumula- tion.
VI. BLAST CHILL OPERA TION VI. a - LOADING FOOD INTO P ANS: The food product to be blast chilled should be placed into metal pans (generally 12 ” x 20 ” x 2-1/2 ” ) to a DEPTH NOT TO EXCEED 2 ” . This will assure the fast- est blast chilling cycle.
VI. c - GROUPING FOODS T O FORM BA TCHES (cont ’ d): A VG. COOLING TIME FOOD RELA TIVE T O W A TER LASAGNA +89% CHILI +64% MASHED POT A TOES +64% MEA T LOAF (WHOLE) +61% RICE +61% CREAM OF WHEA T +6.
VI. BLAST CHILL OPERA TION (cont ’ d) -9- VI. f - FOOD PROBE PLACEMENT : The food probes should be placed into the food prod- uct so that the tip of the probe is near the core (abso- lute center) of the food in the pan. The food probe senses temperature in the last 1 ” of metal tip.
VI. BLAST CHILL OPERA TION (cont ’ d) -10- VI. h - EXAMPLE BA TCHES FOR RBC100: Three food probes are available for assignments of 1, 2 or 3 separate batches of food. They may be assigned in a variety of combinations. Please review some of the various combinations shown in figures 21, 22, 23 & 24.
-1 1- VI. BLAST CHILL OPERA TION (cont ’ d) VI. i - EXAMPLE BA TCHES FOR ROLL-IN MODELS: Three food probes are available for assignments of 1, 2 or 3 separate batches of food. They may be assigned in a variety of combinations. Please review some of the various combinations shown in figures 25, 26, 27 & 28.
-12- VII. OPERA TING THE BLAST CHILL CONTROL EMPLOYEE NUMBER PROGRAM A NEW BA TCH FOOD PROBES 1,2 & 3 PRODUCT TEMPS PROGRAMMED CHILL CYCLES • BLAST CHILL • SOFT CHILL • FLASH CHILL • CONST.
VII. g - PRINT OUT DA T A (contined): Note: Up to three copies of the Batch Data can be printed automatically . See section “ VII. j ” to adjust the number of batch copies required VII. h - RESETTING DA TE AND TIME: Press “Time of Day” button.
-14- VII. OPERA TING THE BLAST CHILL CONTROL (cont ’ d) Fig. 30 Enter Batch Number STEP 3: Notice that the word BLAST is flashing di- rectly above the SOFT/FLASH button. If you wish to blast chill product, press ENTER. If a soft chill is pre- ferred, press the SOFT/FLASH button once, and then press ENTER.
-15- VII. OPERA TING THE BLAST CHILL CONTROL (cont ’ d) VII. j - CONTROL P ANEL CONFIGURA TION: INTRODUCTION - The T raulsen Blast Chiller Unit is preset and tested at the factory to be fully functional using default settings programmed into the unit.
-16- VII. k - PROBE TEMPERA TURE & ALARM W ARNINGS: The food probes sense temperatures in the last 1 ” of the probe (nearest the tip). There are three food probe warnings that can occur during a programmed batch.
-17- VIII. UNDERST ANDING PRINTOUTS (cont ’ d) VIII. c - BLAST CHILL CYCLE - BA TCH DA T A: Program Chip Revision Operator Number Automatic New Batch Number Unit 1 or 2 Batch Mode: Blast Chill Soft Chill Flash Chill Graph of Batch Probe Data Key T emperature vs.
-18- VIII. UNDERST ANDING PRINTOUTS (cont ’ d) VIII. d - THE 72-HOUR DA T A LOG: PRINTS THE TEMPERA TURE IN 5-MINUTE INCREMENTS ST ARTING WHEN CURRENT DA T A WORKING BACK Notes The Time & Date F.
-19- VIII.e - FOOD PROBE F AILURE W ARNINGS: VIII. UNDERST ANDING PRINTOUTS (cont ’ d) FOOD PROBE F AILURE W ARNING: Alarm occurs only during a programmed batch.
-20- IX. TROUBLE SHOOTING GUIDE 1. Condensing unit fails to start when programming a new batch. 2. Batch requires too much time to chill product down to 40 ° F. “ Chill Cycles Batch Over 6-Hours ” will ALARM and a printout will note the chill cycle has exceeded maximum safe time.
X. WIRING DIAGRAM - RBC50 -21-.
-22- X. WIRING DIAGRAM - RBC100.
-23- X. WIRING DIAGRAM - RBC200 & RBC200RT.
X. WIRING DIAGRAM - RBC400 & RBC400RT -24-.
XI. W ARRANTY INFORMA TION -25- ST ANDARD DOMESTIC W ARRANTY TRAULSEN & CO., INC. warrants new equipment to the original purchaser , when installed within the United States against defective material and workmanship for one (1) year from the date of original installation.
P ART/DESCRIPTION P ART # Condensate Evaporator Pan Kit 329-60018-00 Interconnect Harness (for RBC400/RBC400RT) 333-60082-00 Ribbon Cable 333-60083-00 Red Food Probe 333-60086-01 Blue Food Probe 333-6.
T raulsen & Co., Inc. 4401 Blue Mound Road Fort Worth, TX 76106 Phone: (800) 825-8220 Fax-Svce: (817) 740-6757 W ebsite: www .traulsen.com HOURS OF OPERA TION: Monday thru Friday 7:30 am - 4:30 pm.
An important point after buying a device Traulsen RBC200 & RBC400 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Traulsen RBC200 & RBC400 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Traulsen RBC200 & RBC400 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Traulsen RBC200 & RBC400 you will learn all the available features of the product, as well as information on its operation. The information that you get Traulsen RBC200 & RBC400 will certainly help you make a decision on the purchase.
If you already are a holder of Traulsen RBC200 & RBC400, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Traulsen RBC200 & RBC400.
However, one of the most important roles played by the user manual is to help in solving problems with Traulsen RBC200 & RBC400. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Traulsen RBC200 & RBC400 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
