Instruction/ maintenance manual of the product RBC200 Traulsen
Go to page of 28
Quality Refrigeration OWNER’S MANUAL Instructions for the installation, operation, and maintenance of Blast Chiller Models: RBC50 (50 lb. capacity undercounter model) RBC100 (100 lb. capacity reach-in model) RBC200 (200 lb. capacity roll-in model) RBC200RT (200 lb.
Thank you for your decision to purchase a T raulsen Blast Chiller . This important piece of food safety equipment is built to our highest standards and will provide you with years of dependable service.
Blast Chiller Installation Checklist Model RBC50 1) Insure proper clearances, no obstruction to either front louver for at least 24 ” from cabinet face. 2) Install all eight legs or casters, insuring that the unit is level for proper operation (see section III d.
Blast Chiller Quick Start Checklist Starting a Chill Cycle - All Models 1) Load product into the blast chiller . Both full and partial loads are OK, but for best results evenly distribute product throughout the interior tray slides or roll-in rack. 2) Insert a food probe into the top, bottom and middle level pans.
Basic Operating Guidelines Chilling Within HACCP Guidelines 1) The current FDA Food Code allows much more time for safe chilling than 90-minutes. This actually requires two critical control points of: a) From 135 ° F to 70 ° F within two hours, then.
III. d - INST ALLING LEGS OR CASTERS (cont ’ d): box(es), it should contain either four (4) legs or casters (RBC50 x 8 or RBC100 x 4 and four bolts for each caster). W ARNING: THE CABINET MUST BE BLOCKED AND ST ABLE BEFORE INST ALLING LEGS OR CASTERS.
III. f - CORD & PLUG: All T raulsen Blast Chill models (except model RBC100 which is supplied with a cord set but no plug) are supplied with a cord & plug attached (for models RBC200 and RBC20.
III. j - REMOTE CONDENSING UNIT REQUIREMENTS: This section applies only to models RBC200/200RT and RBC400/400RT . A remote condensing unit, operating on R-404A refrigerant, is required for Blast Chill operation on these models.
III. n - INST ALLING RBC50 CONTROL P ANEL: Model RBC50 is shipped with the control panel detached, and laid flat, taped to the cabinet top (see figure 9). This must be installed before use. T o install: Remove the packing material and tape holding the con- trol to the top.
IV . c - INST ALLING PRINTER P APER (cont ’ d): extends about 1/4 " in front of the printer . Then return the feed door to its original position. If the feed door is not closed, the printer will not operate. Labels are loaded in the same manner .
VI. a - THE SMARTCHILL CONTROL - OVERVIEW: This unit is equipped with our exclusive SmartChill ® microprocessor control (Traulsen Blast Chill units manufactured prior to 6/03 were equipped with the DIGITRAUL II control, please refer to owner's manual part number 375-60180-00 for more information).
CHILLING AIR: 14 ° F 1 41 ° F DONE 3 2 44 ° F 1:16:01 MUTE BY TEMPERATURE TYPE: CHILL ↓ ↓ ↓ ↓ ↓ TARGET TEMP: 37 ° F ↑ ↑ ↑ ↑ ↑ MAIN START MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE VII.
PRINTING PLEASE WAIT... VII. OPERA TING THE BLAST CHILL CONTROL - ST ARTING A CHILL CYCLE -12- VII. a - STARTING A CHILL CYCLE - BY TEMP (cont ’ d): STEP SIX: Select the “ done ” probe(s) by pressing the button(s) to the left or right of where that number probe(s) is displayed.
HOLDING AIR: 14 ° F 1 41 ° F 4 3 ° F 3 2 44 ° F 1:16:01 MUTE MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE VII. b - STARTING A CHILL CYCLE - BY TIME: Use of the chilling mode BY TIME.
SELECT USER: ↓ ↓ ↓ ↓ ↓ TIM SMITH ↑ ↑ ↑ ↑ ↑ BACK SELECT SELECT PRODUCT: ↑ ↑ ↑ ↑ ↑ CHICKEN PARTS ↓ ↓ ↓ ↓ ↓ SOUP VEGETABLE MAIN MENU SELECT PRODUCT: ↑ ↑ ↑ ↑ ↑ CHICKEN PARTS ↓ ↓ ↓ ↓ ↓ SOUP VEGETABLE MAIN MENU VII.
VII. OPERA TING THE BLAST CHILL CONTROL - ST ARTING A CHILL CYCLE -15- VII. d - THE CHILL BY PRODUCT FEATURE - PRODUCT LIST: Any product from the PRODUCT LIST can be chilled using the BY PROD mode, once it has been enabled in Setup Products (page 22).
READY TO DEFROST REQUIRED IN XX MIN. REMOVE FOOD CANCEL START MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE VII. OPERA TING THE BLAST CHILL CONTROL - HOLD MODE & DEFROST -16- VII.
VII. OPERA TING THE BLAST CHILL CONTROL - PRINTING VII. g - PRINTING BATCH/CHILL CYCLE DATA: Once a chill cycle is complete, data can be printed. -17- Press to select DATA. Press to change to a previous date. Press to change to a future date. For multi-batching, press to select probe.
VII. h- SET-UP PRODUCTS: Pages 15 and 16 describe the chill BY PRODUCT mode, where the operator can choose from a preprogrammed list of product chill parameters. As shipped from the factory, only two products on the list are enabled and ready from immediate use (chicken parts and vegetable soup).
VII. h - SET-UP USERS: The SmartChill ® control offers the convenience of having individual operators have their own unique BY PRODUCT and SYSPAR settings already programmed, facilitating the changing chilling needs of different production shifts. To add new user settings please follow the below procedure.
SELECT SUPERVISOR: ↓ ↓ ↓ ↓ ↓ PRESET SUPERVISOR ↑ ↑ ↑ ↑ ↑ ↓ ↓ ↓ ↓ ↓ PASSWORD (PIN): 00 ↑ ↑ ↑ ↑ ↑ CANCEL ENTER MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE SETUP 09:04:11 PRODUCTS SYS PAR USERS MAIN MENU -20- VII.
From the SETUP screen, select SYS PAR to get: Press to select SYS PAR. Press to select SYS PAR. Press to decrease ITEM. Press to increase ITEM. Press to decrease VALUE. Press to increase VALUE. Press to return to MAIN MENU* Press to return to SETUP with saving.
VIII. SMARTCHILL TM COMMUNICA TIONS -22- VIII. a - INTRODUCTION: All T raulsen SmartChill ® equipped blast chiller models are supplied from the factory capable of on-line communi- cations. However , an optional software/hardware kit is required to make this compatible with your PC.
Alarms: Sets buzzer intervals after Door is Open or when to be notified that the Compressor needs to be Cleaned. By Temp: Chill cycle that terminates when the probes reach the Target Temperature. By Time: Chill cycle that terminates after a set amount of time has lapsed.
X. REPLACEMENT P ARTS LIST -24- MODEL NUMBER P ART/DESCRIPTION P ART # RBC50 CORDSET - 1 15V 333-13013-01 RBC50 POWER P ACK ASSEMBL Y 900-60233-00 RBC50/RBC100 6” HIGH ST AINLESS STEEL LEGS 344-1316.
XI. SUMMAR Y OF ERROR MESSAGES -25- SYSTEM/CONTROL ERROR CURRENT PROBE IS BAD CHECK FOOD PROBES PLUGGED IN EXIT XI. a - FOOD PROBE ERROR DURING CHILL CYCLE BY TEMP: In the event of a food probe error during a BY TEMP chill cycle, the control automatically switches to a BY TIME chill cycle.
-26- XII. W ARRANTY INFORMA TION STANDARD DOMESTIC WARRANTY TRAULSEN warrants new equipment to the original purchaser, when installed within the United States against defective material and workmanship for one (1) year from the date of original installation.
T raulsen 4401 Blue Mound Road Fort Worth, TX 76106 Phone: (800) 825-8220 Fax-Svce: (817) 740-6757 W ebsite: www .traulsen.com HOURS OF OPERA TION: Monday thru Friday 7:30 am - 4:30 pm CST Quality Refrigeration © 2006 T raulsen - All Rights Reserved a.
An important point after buying a device Traulsen RBC200 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Traulsen RBC200 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Traulsen RBC200 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Traulsen RBC200 you will learn all the available features of the product, as well as information on its operation. The information that you get Traulsen RBC200 will certainly help you make a decision on the purchase.
If you already are a holder of Traulsen RBC200, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Traulsen RBC200.
However, one of the most important roles played by the user manual is to help in solving problems with Traulsen RBC200. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Traulsen RBC200 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
