Instruction/ maintenance manual of the product PROSEC T3H Toshiba
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UM-TS03 ∗∗∗ -E032 PROGRAMM ABLE CONTROLLER PROSEC T3H USER’S MANUAL TOSHIBA CORPORA TION.
Important Inf ormat i on Misuse of this equipm ent can res ult in property damage or hum an injury. Because c ontrolled system applic ations vary widely , y ou should satisfy y ourself as to the acceptability of this equipm ent f or y our intended purpose.
User’s Manual 1 Safety Precautions This manual is pr epar ed f or user s of Toshiba’s Pr ogram m able Cont roller T 3H. Read this manual thor oug hly before using the T 3H. Also, keep t his m anual and r elat ed manuals so that you can read them anytime while the T 3H is in oper ation.
2 PROSEC T3H Safety Precautions Safety Precautions Installation: 1. Excess temperature, humidity, vibration, shock s, or dust y and corrosive g as environment can cause electr ical shock , f ire or malf unction. I nstall and use the T 3H and in the environment descr ibed in t he T 3 User’s Manual - Hardware.
User’s Manual 3 Safety Precautions Operation: 1. Config ure emerg ency stop and safet y interlocking cir c uit s out side the T3H. Otherwise, malf unction of t he T3H can cause injur y or ser ious accidents. 2. Operate t he T 3H and the relat ed modules with closing the t er m inal covers.
4 PROSEC T3H Safety Precautions Maintena nce: 1. Do not charg e, disassem ble, dispose in a fire nor short-cir cuit the batt er ies. I t can cause explosion or fire. O bser ve local regulations f or disposal of them. 2. Turn of f power bef ore rem oving or r eplacing units, t erminal block s or wires.
User’s Manual 5 Safety Precautions Safety Label The saf ety label as shown on the right is attached to t he power terminal of the T 3H. Remove the mount paper bef ore wiring. Peel off the label f rom t he m ount paper and stick it near t he power terminals where it can be readily seen.
6 PROSEC T3H A bout This Manual A bout This Manual The T3H is a hig h speed and larg e capacit y version of the T 3. All the har dware components used for the T3 system, i.
User’s Manual 7 Contents Contents Safety Precautions .................................................................................. 1 A bout This Manual ...................................................................................... 6 1. T3H Overview .
8 PROSEC T3H.
User’s Manual 9 Section 1 T3H Overview 1.1 Intr oducing t he T3H, 10 1.2 Differ ences bet ween T3H and T3, 11 1.3 T3H components, 12 1.4 Specifications, 20.
10 PROS EC T3H 1. T3H Overview 1.1 Introducing the T3H The T3H is a hig h perf ormance lar g e scale progr am mable controller . Program memory capacity: The T3 H is available in two CPU types, PU325H and PU326H. Each t ype has the following user pr og ram m em or y capacity.
User’s Manual 11 1. T3H Overview 1.2 Diff erences between T3H and T3 The table below summarizes the dif f er ences between the T3H and T 3. All ot her funct ions support ed by the T3 can also be supported by the T 3H as same.
12 PROS EC T3H 1. T3H Overview 1.3 T3H components (1) CPU module Two types of T 3 H CPU m odules ar e available. Type Description PU325H EEPROM + RAM (battery backed) , User program 32 k steps, Ladder.
User’s Manual 13 1. T3H Overview Status LEDs: RUN Lit User program is being executed (RUN m ode) (green) Blink Us er program exec ution is stopped (HO LD m ode) Not lit User progr am ex ecution is s.
14 PROS EC T3H 1. T3H Overview Battery cov er: A battery has been installed inside t his cover at t he f actor y shipment . T he batter y keeps the RAM contents (user pr ogram and user dat a) , and supports the clock - calendar operation dur ing power off .
User’s Manual 15 1. T3H Overview (2) Expansion interface module The expansion interf ace modules f or the T 3, i.e. IF311, IF351, IF312, IF352 and IF353, are also used with the T 3H. W hen the IF311 or I F312 is used with the T 3H, up to three expansion units can be connect ed, as sam e as t he T 3.
16 PROS EC T3H 1. T3H Overview The f igure below shows the T3H’s maximum expansion config uration. I F I / O I / O I / O I / O I / O I / O I / O I / O I / O I / O C P U P S I F I / O I / O I / O I /.
User’s Manual 17 1. T3H Overview (3) Pow e r supply module The power supply module for t he T3 is also used with the T3H. The f ollowing two types are available depending on power voltage.
18 PROS EC T3H 1. T3H Overview (6) I/O module The f ollowing types of I/O modules are avai lable. Type Description DI334 DC input 32 points input (8 points/c omm on), 12 to 24 Vdc , 10 mA/point DI334H.
User’s Manual 19 1. T3H Overview (7) Data transmission module The f ollowing types of data t r ansmission modules are available. Type Description Remark s EN311 Ethernet 10BASE5 or 10BASE2, 10 Mbps,.
20 PROS EC T3H 1. T3H Overview 1.4 Specificat ions Functional specifications Type PU325H PU326H Control m ethod Stored program , cyclic sc an system Scan system Floating scan or c onstant sc an (10 - .
User’s Manual 21 1. T3H Overview Instruction execution speed FUN No. Name Sy mbol Execution time ( µ s) FUN No. Name Sy mbol Exec ution time ( µ s) NO contact ┤ ├ 0.09 31 Double-word D+ 6.1 NC contact ┤ / ├ 0.09 addition Trans itional contact ┤ ↑ ├ 0.
22 PROS EC T3H 1. T3H Overview Instruction execution speed (continued) FUN No. Name Sy mbol Execution time ( µ s) FUN No. Name Sy mbol Exec ution time ( µ s) 59 Table Ex clusive OR TEOR 23.31 83 m bit f ile n bit rotate TRT L (W ord) +0.72n left 16.
User’s Manual 23 1. T3H Overview Instruction execution speed (continued) FUN No. Name Sy m bol Execution time ( µ s) FUN No. Name Sy m bol Exec ution time ( µ s) 104 Double-word equal D= 4.48 134 Master c ontrol set n MCSn 4.9 105 Double-word not D<> 4.
24 PROS EC T3H 1. T3H Overview Instruction execution speed (continued) FUN No. Name Sy m bol Execution time ( µ s) FUN No. Name Sy m bol Exec ution time ( µ s) 171 Deviation square PID2 25.28 203 Double-word BCD DB − C 48.12 PID s ubtraction with 172 Sine function SIN 14.
User’s Manual 25 1. T3H Overview Instruction execution speed (cont’d) FUN No. Name Sy m bol Execution time ( µ s) FUN No. Nam e Execution time ( µ s) 226 Floating point FTAN 259.48 SFC initialize 197.48 tangent SFC initial step 3.15 227 Floating point arc- FASIN 213.
26 PROS EC T3H 1. T3H Overview Additional time by Operand f orm at operand m odification ( µ s) Single Double T able Index m odification 5.4 6.7 6.7 Digit designation 6.0 10.0 11+3.0(n+1) Direct I/O Basic unit 4.3 7.2 3+3.5n Expansion unit 8.8 16.2 3+8.
User’s Manual 27 Section 2 Expanded Functions 2.1 System oper at ion, 28 2.2 Expanded register s, 30 2.3 Networ k suppor t function, 38 2.4 Instr uct ions, 43.
28 PROS EC T3H 2. Expanded Functions 2.1 System operation 2 .1.1 A uto-RUN / Sta ndby selection The initial oper at ion m ode (HALT or RUN) just af ter power on is deter m ined by the user-sett ing stat us of the Aut o- RUN / St andby selection.
User’s Manual 29 2. Expanded Functions 2.1.3 Saving the sampling trace condition The sampling trace f unction is available on the T3H as well as the T 3 . I n addit ion t o all the sampling t r ace f unctions on t he T 3, the T 3H can save the sampling t r ace condition into the I C m em or y card.
30 PROS EC T3H 2. Expanded Functions 2.2 Expanded registers The T3H has t he sam e t ypes of reg ist er s as t he T 3. However, the address rang es of some regist er s ar e expanded in the T3H. This section explains the expanded regist er s and t he not es.
User’s Manual 31 2. Expanded Functions 2.2.3 Timer The T3H has 1000 point s of t im er . Function type Type code Address rang e Quantity Expression example Timer r eg ister T 000 - 999 1000 words T670 Timer device T. 000 - 999 1000 points T . 670 The proport ion of the 0.
32 PROS EC T3H 2. Expanded Functions Regarding the network assig nment, t he W register is divided into 32 block s. (64 words per one block) The S20 has 1024 words of scan m em or y. In case of t he T 3H, even if t wo S20’s are used, the scan mem or y of each S20 can be fully mapped t o t he W reg ister.
User’s Manual 33 2. Expanded Functions W hen “ G LOBAL” sett ing is used, the link reg ist er s of “G LO BAL” set ting block are assigned to bot h CH1 and CH2 S20’s.
34 PROS EC T3H 2. Expanded Functions 2.2.5 File register The T3H has 32768 words of f ile r e g ister in the CPU m odule. Function type Type code Address rang e Quantity Expression example File register F 0000 - 9999 (10000 - 32767) 32768 words F9000 For the address r ang e F0000 to F9999, nor m al dir ect addr essing is available as follows.
User’s Manual 35 2. Expanded Functions Special device Name F unction S0510 I/O error m ap #5-0 O N when I/O error detec ted in unit 5 - slot 0 S0511 I/O error m ap #5-1 O N when I/O error detec ted .
36 PROS EC T3H 2. Expanded Functions Special register Name Function SW 192 W 1024 - W 1039 • T he corr esponding bit is ON when SW 193 W 1040 - W 1055 the W regis ter is updated norm ally.
User’s Manual 37 2. Expanded Functions Special register Name Function SW 224 W 1536 - W 1551 • T he corr esponding bit is ON when SW 225 W 1552 - W 1567 the W regis ter is updated norm ally.
38 PROS EC T3H 2. Expanded Functions 2.3 Netw ork support function 2.3.1 IC memory card data access through computer link The expanded file r eg ister data st or ed in the IC mem or y card can be read/ written throug h RS- 485 com put er link. There are t wo types of data storag e for m at for t he I C memory card.
User’s Manual 39 2. Expanded Functions Expanded file register data Write [MW] Request messag e f or m at ( Host → T3H): 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ( A ADR M W Star.
40 PROS EC T3H 2. Expanded Functions NOTE (1) The m aximum m essage text leng th is limit ed t o 255 bytes. (2) Shor t ening expression f or starting r egister, bank, num ber and dat a (MW only) ar e available. E. g. F9 f or F00009. W hen shortening expression is used, t he m aximum num ber of MW command can be incr eased m ore than 46 words.
User’s Manual 41 2. Expanded Functions 2.3.2 TOSLINE-S20LP (loop) support In addition to t he st andar d bus connect ion type TOSLINE- S20 ( her e called S20) , the optical loop connection type TO SLI NE-S20LP (here called S20LP) can be used with the T3H.
42 PROS EC T3H 2. Expanded Functions 2.3.3 Ethernet support The Ether net m odule (EN311) is available f or t he T3H. By using t he EN311, the T3H can be connected to Ether net net work. Using the Et her net module, the T 3H supports t he following comm unicat ion funct ions.
User’s Manual 43 2. Expanded Functions 2.4 Instructions This section explains the specif ications of the f ollowing instructions. Double-w ord mult i plicati on and division (FUN042 D ∗ ∗ ∗ ∗/ / / / ) Combinat ion inst r uction of m ultiplication and division f or double- word dat a.
44 PROS EC T3H 2. Expanded Functions 2.4.1 Double-w ord multiplication and division (D ∗ ∗ ∗ ∗/ / / / ) FUN 042 D ∗ / Double-word multiplicat ion and division Expression Input ─ [ A+1 ⋅ .
User’s Manual 45 2. Expanded Functions If the data of D0351 ⋅ D0350 is 23437688, D0262 ⋅ D0261 is 1876509, and D0264 ⋅ D0263 is 113487, the quotient (387542471) is s tored in D0401 ⋅ D0400 and the rem ainder (64815) is stored in D0403 ⋅ D0402.
46 PROS EC T3H 2. Expanded Functions 2.4.2 Essential PID (PID3) FUN 156 PI D3 Essential PID Expression Input ─ [ A PID3 B → C ] ─ Output Function Perfor ms PID (Proportional, Integral, Der ivative) control which is a fundam ental m ethod of f eed-back control.
User’s Manual 47 2. Expanded Functions Control block di agram 1 T I ⋅ s Different ial limit Derivative Proportional Integral Diff erential ∆ MV n ( η = 0.
48 PROS EC T3H 2. Expanded Functions PID algorithm : ∆∆ ∆ ∆ ∆ MV K P I D MV MV MV nn n n nn n P =⋅ + + =± − () 1 Here, ∆ Pe e eS V P V nn n nn n =− =− − 1 ∆ ∆ I et I r T n n I = ⋅+ ∆ ∆ ∆ ∆ D TP V P V t D D r tT DD D n nn n nn n D D = ⋅− − ⋅ + +⋅ =+ = −− − () .
User’s Manual 49 2. Expanded Functions B+8 Initial status ST S F C 8 4 0 Initial operation m ode 00 : Manual mode 01 : Auto mode 10 : Cascade m ode 11 : (Reserve) Direct / rev erse sele ction 0 : Direct 1 : Reverse B+9 MV upper lim it MH (-25.00 to 125.
50 PROS EC T3H 2. Expanded Functions • Manual mode In this m ode, the m anipulation value MV can be directly controlled by the input value of MMV. MV diff erential lim it for m anual m ode DMMV is ef fec tive. MH/ML and DMV are not eff ective. W hen mode is changed fr om m anual to auto or c ascade, the operation is started f rom the current MV.
User’s Manual 51 2. Expanded Functions 2.4.3 Floating point essential PID (F PID3) FUN 232 FPID3 Floating point essential PID Expression Input ─ [ A+1 ⋅ A FPID3 B+1 ⋅ B → C+1 ⋅ C ] ─ Output Function Perfor ms PID (Proportional, Integral, Der ivative) control which is a fundam ental m ethod of f eed-back control.
52 PROS EC T3H 2. Expanded Functions Control block di agram 1 T I ⋅ s Different ial limit Derivative Proportional Integral Diff erential ∆ MV n ( η = 0.
User’s Manual 53 2. Expanded Functions PID algorithm : ∆∆ ∆ ∆ ∆ MV K P I D MV MV MV nn n n nn n P =⋅ + + =± − () 1 Here, ∆ Pe e eS V P V nn n nn n =− =− − 1 ∆ ∆ I et I r T n n I = ⋅+ ∆ ∆ ∆ ∆ D TP V P V t D D r tT DD D n nn n nn n D D = ⋅− − ⋅ + +⋅ =+ = −− − () .
54 PROS EC T3H 2. Expanded Functions B+17 ⋅ B+16 Initial status ST S B+17 B+16 F 0 F C 8 4 0 Initial operation m ode 00 : Manual mode 01 : Auto mode 10 : Cascade m ode 11 : (Reserve) Direct / rev erse sele ction 0 : Direct 1 : Reverse B+19 ⋅ B+18 MV upper lim it MH (-25 to 125 %) Data range: -25.
User’s Manual 55 2. Expanded Functions • Manual mode In this m ode, the m anipulation value MV can be directly controlled by the input value of MMV.
56 PROS EC T3H 2. Expanded Functions 2.4.4 Expanded data transfer (XFER) FUN 236 XFER Expanded data transf er Expression Input ─ [ A XFER B → C ] ─ Output Function W hen the input is ON, data bl.
User’s Manual 57 2. Expanded Functions Transfer parameter table Trans fer obj ect Bank / CH T YPE Leading address Transf er size Status flag XW /YW r egister 0 H00 0 to 511 ( T3H) 0 to 255 (T3) 0 to.
58 PROS EC T3H 2. Expanded Functions CPU register ↔ ↔ ↔ ↔ Expanded F register (I C memory card) Expanded F register configur ation: < Type H05 > <T ype H06 > F0000 F8191 Bank 1 F00.
User’s Manual 59 2. Expanded Functions CPU register ↔ ↔ ↔ ↔ S20/S20LP scan memory Exam ple: Source designation Transf er size Des tination designation RW 000 H00 H01 RW 002 00010 RW 010 H01 .
60 PROS EC T3H 2. Expanded Functions CPU register ↔ ↔ ↔ ↔ EEPROM (D r egi ster) EEPROM D register c onfiguration: < T3H > <T3 > < T2 > D0000 D0127 Page 1 D0000 D0063 Page 1 D.
User’s Manual 61 2. Expanded Functions Note • Edge execution m odifier is also available for this instru ction. • The XFER ins truction is not ex ecuted as er ror in the following cas es. (ERF = S0051 is set to ON) Trans fer Er ror cause Between CPU registers 1) W hen the transf er size is 0 or m ore than 256.
62 PROS EC T3H 2. Expanded Functions 2.4.5 Network data send (SEND) FUN 239 SEND Network data send Expression Input ─ [ A SEND B ] ─ Output Function This instruction s ends the designated range of register data to another T3H through the network .
User’s Manual 63 2. Expanded Functions F E D C B 8 7 0 B Abn Busy Status 0 Term STS B+1 Tr ansm ission err or infor mation ( if T erm STS is H0B) Inside the param eter: Trans fer par ameter S20LP Ethernet MID (network type) 2 3 CH (channel of self-s tation) 1 or 2 (m ax.
64 PROS EC T3H 2. Expanded Functions Inside the param eter (cont’d) : Status S20LP Ethernet Abn 0: Norm al com plete 1: Error complete Busy 0: Initial state 1: Trans m ission port busy Status 0: Ini.
User’s Manual 65 2. Expanded Functions TO SLINE-S20LP Station No. 3 T3 H T3H (self- station) (target-s tation) RW 100 D1000 RW 101 D1001 RW 227 D1127 W hen R0020 is ON, 128 words data s tarting with RW 100 is transfer red to D1000 and after of the T 3H on which station No.
66 PROS EC T3H 2. Expanded Functions 2.4.6 Network data receive (REC V) FUN 240 RECV Network data r eceive Expression Input ─ [ A RECV B ] ─ Output Function This instruction r eads the designated range of register data f rom another T 3H through the network .
User’s Manual 67 2. Expanded Functions F E D C B 8 7 0 B Abn Busy Status 0 Term STS B+1 Tr ansm ission err or infor mation ( if T erm STS is H0B) Inside the param eter: Trans fer par ameter S20LP Ethernet MID (network type) 2 3 CH (channel of self-s tation) 1 or 2 (m ax.
68 PROS EC T3H 2. Expanded Functions Inside the param eter (cont’d) : Status S20LP Ethernet Abn 0: Norm al com plete 1: Error complete Busy 0: Initial state 1: Trans m ission port busy Status 0: Ini.
User’s Manual 69 2. Expanded Functions Ethernet IP address = 133.113.98.10 T3 H T3H (self- station) (target-s tation) F5000 D4000 F5001 D4001 F5199 D4199 W hen R0030 is ON, 200 words data s tarting with D4000 of the T 3H on which EN311 (IP address = 133.
70 PROS EC T3H.
TOSHIBA CORPORATION Industrial Equipme nt De partment 1-1, Shibaura 1-c home, Minato- ku Tok yo 105-8001, JAPAN Tel: 03-3457- 4900 Fax: 03-5444- 9268.
An important point after buying a device Toshiba PROSEC T3H (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Toshiba PROSEC T3H yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Toshiba PROSEC T3H - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Toshiba PROSEC T3H you will learn all the available features of the product, as well as information on its operation. The information that you get Toshiba PROSEC T3H will certainly help you make a decision on the purchase.
If you already are a holder of Toshiba PROSEC T3H, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Toshiba PROSEC T3H.
However, one of the most important roles played by the user manual is to help in solving problems with Toshiba PROSEC T3H. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Toshiba PROSEC T3H along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
