Instruction/ maintenance manual of the product LF414 Toshiba
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6F8A0870 NOTES Before using the equipment, please read this manual carefully and understand the contents, and then use the equipment correctly. • NEVER attempt to operate the equipment in any ways that are not described in this instruction manual.
- 1 - 6F8A0870 NOTICE We thank you very much for your purchase of our LF414 series electromagnetic flowmeter detector. Integral type LF414/LF600F, LF414/LF610F Separate type detector LF414 This instruction manual describes the notes on using an electromagnetic flowm eter detector, installation, configuration and maintenance.
- 2 - 6F8A0870 SAFETY PRECAUTIONS Safety signs and labels affixed to th e product and/or described in this manua l give important inform ation for using the product safely. They help prevent damage to property and obviate hazards for persons using the product.
- 3 - 6F8A0870 SAFETY PRECAUTIONS Safety Precautions for Installation and Wiring WARNING Do not disconnect while circuit is live unless location is known to be nonhazardous. DON ’ T Live part of electric circuit or a high temperature department can cause explosion .
- 4 - 6F8A0870 SAFETY PRECAUTIONS (continued) Safety Precautions for Installation and Wiring CAUTION Install a switch and fuse to isolate the LF414/LF600F, LF610F and LF414 from mains power. Use an appropriate device to carry and install the LF414/LF600F, LF610F and LF414.
- 5 - 6F8A0870 SAFETY PRECAUTIONS (continued) Safety Precautions for Maintenance and Inspection CAUTION Do not conduct wiring work with wet hands . Do not conduct wiring work when power is applied . DON’T Wet hands may result in electric shock .
- 6 - 6F8A0870 Handling Precautions To obtain the optim um perform ance from the LF600F, LF610F, LF602F and LF612F converter for years of continuous operation, observe the following precautions. (1) Do not store or install the flowmeter in: ・ Places where there is direct sunlight .
- 7 - 6F8A0870 Handling Precautions (continued) (5) If the inside of the converter and detector's terminal box are wetted or hum idified, it may cause insulation deterioration, which can result in fault or noise occurrence .
- 8 - 6F8A0870 Table of Contents SAFETY PRECAUTIONS ·······························································.
- 9 - 6F8A0870 1. Product Inspection and Storage 1.1 Product Inspection LF414 series electromagnetic flowm eter is shipped in a cardboard container filled with shock-absorbing materials. Open the package carefully and check as follows: Make sure the following items are included in the package.
- 10 - 6F8A0870 2. Overview The LF414/LF600F, LF414/LF610F and LF414 electromagnetic flowmeter can be use in the following hazardous (classified) locations.
- 11 - 6F8A0870 3. Names of Parts 3.1 Appearance 3.1.1 Appearance of LF414/LF600F, LF414/LF610F (1) Meter size of 1/2 inch (15mm) IMPORTANT The apparatus should not be provi ded with the cable connections. Please prepare yourself for the cable connections which could be used in Division2 hazardos li Integral Figure 3.
- 12 - 6F8A0870 (2) Meter size of 1inch (25mm) Flow direction arrow Ground terminal for converter Terminal block cover Detector Groundin g rin g Window for electrode Ground terminal for detector For the detail of the converter, check the LF600F, LF610F converter's instruction manual.
- 13 - 6F8A0870 (3) Meter size of 1 1/2 to 4 inch (40 to 100mm) Figure 3.1.3 Appearance of LF414/LF600F, LF610F Meter size 1 1/2 to 4 inch (40 to 100mm) Terminal block cover Fl.
- 14 - 6F8A0870 (4) Meter size of 6 and 8 inch (150 and 200mm) Figure 3.1.1 Appearance of LF414/LF600F, LF610F Meter size 6 and 8 inch(150 and 200mm) Terminal block cover Flow .
- 15 - 6F8A0870 3.1.2 Appearance of LF414 (1) Meter size of 1/2 inch (15mm) Separate Excitation cable 3/4 - 14 NPT Flow direction arrow Terminal Box Cover Detector Groundin g rin g Window for electrode Ground terminal for detector Signal cable 3/4 - 14 NPT Terminal Box Figure 3.
- 16 - 6F8A0870 (2) Meter size of 1inch (25mm) for Excitation cable 3/4 - 14 NPT Flow direction arrow Terminal Box Cover Detector Groundin g rin g Window for electrode Ground terminal for detector for Signal cable 3/4 - 14 NPT Terminal Box Figure 3.
- 17 - 6F8A0870 (3) Meter size of 1 1/2 to 4 inch (40 to 100mm) Figure 3.1.3 Appearance of LF414 Meter size 1 1/2 to 4 inch (40 to 100mm) Excitation cable 3/4 - 14 NPT Flow dir.
- 18 - 6F8A0870 (4) Meter size of 6 and 8 inch (150 and 200mm) 矢印銘板 Liftin g lu gs *Only 8 inch (200mm) provided. Excitation cable 3/4 - 14 NPT Flow direction arrow Terminal Box Cover Detector Groundin g rin g Ground terminal for detector Signal cable 3/4 - 14 NPT Terminal Box Figure 3.
- 19 - 6F8A0870 3.2 Construction of the terminal blocks 3.2.1 Terminal Block Construction of LF414/LF600F, LF414/LF610F Type For details of the converter, check the LF600F, LF610Fconverter's instruction manual.
- 20 - 6F8A0870 4. Installation Safety Precautions for Installation WARNING Do not live active circuits under environment of explosive atmospheres. DON’T Live part of electric circuit or a high temperature department can cause explosion .
- 21 - 6F8A0870 4.1 Notes on Selecting the Installation Location 1. Avoid places within the immediate proxim ity of equipment producing electrical interference (such as motors, transformers, radio transmitters, el ectrolytic cells, or other equipment causing electromagnetic or electrostatic interference ).
- 22 - 6F8A0870 (2) Preventing an Empty Pipe Condition Fix the relevant pipes installed on both sides of the det ector by attaching fittings, etc.
- 23 - 6F8A0870 4.2.2 Installation Procedure To mount the LF414, place it between the upstream and downstream pipe flanges and tighten it with flange bolts and nuts. See Figure 4.4 and follow the procedure below: 1. Insert two lower mounting bolts through the clearance holes in the upstream (or downstream ) pipe flange.
- 24 - 6F8A0870 Table 4.1 Bolt length and Nut tightening torque ANSI class 150 ANSI class 300 Through Bolts Through Bolts Meter size P.
- 25 - 6F8A0870 4.3 Piping Connections (1a) Ideal Upstream Straight Pipe Length Installation Requirements If various joints are used upstream of the detector outlet, the straight pipe length as shown in Table 4.2 is required. Table 4.
- 26 - 6F8A0870 (2) Pipe Orientation The detector may be installed in horizontal, vertical or sloping pipe runs as shown in Figure 4.5. However, except for horizontal installation, fluid should flow from lower to upper directions.
- 27 - 6F8A0870 (3) Flow Direction Install the detector in accordance with the flow direction arrow on the detector. See Figure 4.7. Figure 4.7 Flow direction arrow on the detector (4) Preventing an Empty Pipe Condition Design an upright pipe run (Figure 4.
- 28 - 6F8A0870 4.4 Grounding CAUTION Do not wire cables and replace parts when power is supplied. Do not work on piping and wiring with wet hands . DON’T Wiring work and replacing parts in the power-on state may cause electric shock.
- 29 - 6F8A0870 (2) Grounding of the LF414 type Ground the external grounding terminal of the detect or and the FG terminal of the converter (or external grounding terminal of the converter) securely ( grounding resistance 100 Ω or lower) .
- 30 - 6F8A0870 5.Wiring Safety Precautions for Wiring WARNING DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS LOCATION IS KNOWN TO BE NONHAZARDOUS. DON’T Live part of electric circuit or a high temperature department can cause explosion .
- 31 - 6F8A0870 CAUTION Install a switch and fuse to isolate the LF414/LF600F, LF610F and LF414 from mains power. Turn off mains power before conducting wiring work. DO Power supply from mains power can cause electric shock or circuit break-down .
- 32 - 6F8A0870 Notes on wiring CAUTION (1) Select the cable runs away from electrical equipment (m otors, transformers, or radio transmitters) which causes electromagn etic or electrostatic interference . (2) Deterioration of flowmeter circuit insulation occurs if the converter interior or cable ends get wet or humidified.
- 33 - 6F8A0870 5.2 External Device Connections and Grounding For the notes on connecting, wiring and installation of the combined converter, check the model num ber of the combined converter and read the inst ruction manual of the relevant converter.
- 34 - 6F8A0870 5.4 Wiring 5.4.1 Terminal Treatment of Cables Follow the procedures below to treat the terminals (at the converter side) of various cables and install the cables to the terminal block. Use appropria te cables based on the description in Section 5.
- 35 - 6F8A0870 (3) Connecting the input signal cable Strip the sheath from the end of each conductor of a 2- core individually shielded cable as shown in Figure 5.4. Twist those shields and cover them with a thermal contraction tube or vinyl tube not to make contact with the case or core wires.
- 36 - 6F8A0870 5.4.2 Cable Connection Connect and install the terminal-treate d cables to the terminal block. *Connect the cables to the terminal block securely. A loose connection may cause incorrect measurement. After connecting a cable, try to pull it to check whether it has been connected securely.
- 37 - 6F8A0870 6. Operation Preparatory check Follow the procedure described belo w to prepare before starting the flow measurement (described with regard to the entire flowmeter). Check the items listed below Check the wiring between the converter and related instruments .
- 38 - 6F8A0870 7. Maintenance and Troubleshooting Safety precaution for Maintenance and Troubleshooting WARNING Do not disconnect while circuit is live unless location is known to be nonhazardous. DON’T Live part of electric circuit or a high temperature department can cause explosion .
- 39 - 6F8A0870 7.1 Maintenance Cleaning Adhesion might be created in the detectore over a long period of time when used on certain materials. Try to confirm whether to cause the adhesion in the de tector pipe when the phenomenon is seen, and and an abnormality (ex.
- 40 - 6F8A0870 7.2 Troubleshooting If a problem occurs while using the LF414/LF600F, LF414/LF610F and LF414, follow the flowcharts described below. You may find a way to solve the problem. The flowch arts are based on three symptoms (1) to (3).
- 41 - 6F8A0870 7.2.2 Flow rate indicated is not correct Is the flow range correctly set? Set correctly. Refer to combined converter's manual. NO YES Is zero point correctly set? Perform the zero adjustme nt. Refer to combined converter's manual.
- 42 - 6F8A0870 7.2.3 Flow rate indication is not stable Is power supply voltage within the specified range? Use a power supply within the specified range. Are cables securely connected? Connect each cable securely to the terminal board.
- 43 - 6F8A0870 8. Principle of Operation The operating principle of the electromagnetic flowme ter is based on Faraday's Law of electromagnetic induction and it is designed to measure the volumetric flow rate of fluid.
- 44 - 6F8A0870 9. Specifications The flowmeter specifications and the type specifi cation code used when ordering the flowmeter are described in this chapter. 9.1Specifications Meter size: 1/2, 1, 1 1/2, 2, 3, 4, 6, 8 inch (15, 25, 40, 50, 80, 100, 150, 200mm) Measurement range in terms of flow velocity: 0 – 1.
- 45 - 6F8A0870 Coating: No coating (for meter sizes 25 to 100 mm ), Phthalic acid resin coating, pearl-gray colored (standard for meter size 15,150, 200mm) Structure: IP67 and.
- 46 - 6F8A0870 Flow and calibration velocity range : I t c a l i b r a t i o n b y s t a n d a rd Range shown in the table below when Range is not specified. It calibration when there is sp ecification by flowing quantity Range in which the customer is specified.
- 47 - 6F8A0870 Flow velocity range Flow volume Meter size 0.328ft/s 0.98ft/s 3ft/s 10ft/s 32.8ft/s 1/2 inch 0.2801 gal/min 0.8403 gal/min 2.561 gal/m in 8.538 gal/min 28.01 gal/min 1 inch 0.7781 gal/min 2.334 gal/m in 7.115 gal/min 23.
- 48 - 6F8A0870 9.2 Type Specification Code Table 9.2 Type Specification Code ○ : S t a n d a r d △: Option - : Not available Specification Code 1 2 3 4 5 6 7 8 9 1.
- 49 - 6F8A0870 Table 9.3 Type Specification Code (Exciting Cable and Signal Cable) Model Specification Code 1 2 3 4 5 6 7 8 Description A C C Dedicated preformed cable A B Nominal cross-sectional area of Exciting cable (Note 1) 1.
- 50 - 6F8A0870 10. Outline Dimensions 10.1 Outline dimensions of LF414/LF600F, LF414/LF610F (1) Meter size of 1/2 inch (15mm) Waight : approx 5kg (2) Meter size of 1inch (25mm.
- 51 - 6F8A0870 (3) Meter size of 1 1/2 to 8 inch (40 to 200mm) Meter size (mm) Overall lengeth L1 Hight (L2) Diamete of flange φ D1 Weight (kg) 40 100 264 85 approx 6 50 110 .
- 52 - 6F8A0870 10.2 Outline dimensions of LF414 (1) Meter size of 1/2 inch (15mm) Waight : approx 3kg (2) Meter size of 1inch (25mm) Waight : approx 3kg Separate.
- 53 - 6F8A0870 (3) Meter size of 1 1/2 to 8 inch (40 to 200mm) Meter size (mm) Overall lengeth L1 Hight (L2) Diamete of flange φ D1 Weight (kg) 40 100 190 85 approx 5 50 110 .
- 54 - 6F8A0870 Appendix 1 1-1 A system block diagram for LF414/LF600F, LF414/LF610F.
- 55 - 6F8A0870 2-1 A system block diagram for LF414.
- 56 - 6F8A0870 Write down the address and phone number of the distri butor from which you purchased this product, the product code, SER.NO. and so on. Distributor Address N a m e Phone number ( ) - Product code LF S E R .
6F8A0908.
An important point after buying a device Toshiba LF414 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Toshiba LF414 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Toshiba LF414 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Toshiba LF414 you will learn all the available features of the product, as well as information on its operation. The information that you get Toshiba LF414 will certainly help you make a decision on the purchase.
If you already are a holder of Toshiba LF414, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Toshiba LF414.
However, one of the most important roles played by the user manual is to help in solving problems with Toshiba LF414. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Toshiba LF414 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center