Instruction/ maintenance manual of the product G3 TOSVERT-130 Toshiba
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December, 1998 ICC #10160-001 HIGH PERFORMA NCE TRA NSISTOR INVERTER TRUE TORQUE CONTROL DRIVE SERIES PROFIBUS-DP COMMUNICA TIONS INTERFA CE.
1 Introduction Thank you f or purchasing t he “ Pr of ibus-DP Communicat ions I nt erf ace” f or the Toshiba TO SVERT-130 G 3 Hig h-Perf ormance T ransistor I nverter. Bef ore using the Prof ibus- DP int er f ace, please be sure t o t hor oughly read the instr uctions and precautions contained in t his m anual.
2 Usage Precautions • = Please use the interf ace only w hen the ambient tem peratur e of the inverter unit into which the interfac e is installed is within the following specified tem peratur e lim.
3 TABLE OF CONTENTS 1. Interface Board Diagram.......................................................................... 5 2. Interface Board Installat ion / Removal ................................................... 6 2.1 Be f ore Install ation ....
4 11.2.7 GROUP:PROTECTION FUNCTION PARAMETERS........................... 43 11.2.8 GROUP:PATTERN RUN CONTROL PARAMETERS.......................... 45 11.2.9 GROUP:FE EDB ACK CON TROL PAR AMETE RS ................................ 48 11.2.1 0 GROUP :COMMU NICA TION SETT ING PARA METER S .
5 1. 1. 1. 1. Interface Boar d Dia gr am Interface Boar d Dia gr am Interface Boar d Dia gr am Interface Boar d Dia gr am Plated SHIELD connection point f or g rounding ( ref er t o Section 3).
6 2. 2. 2. 2. Interface Boar d Installa tion / R emo val Interface Boar d Installa tion / R emo val Interface Boar d Installa tion / R emo val Interface Boar d Installa tion / R emo val The Prof ibus Communicat ions O pt ion ROM enclosed w it h t he Prof ibus k it is compatible only with G3 inverters with V120 or lat er m ain soft ware.
7 • = Setting the st andar d m ode select ion parameter w ill be referr ed t o in this manual as perform ing a TYPE X RESET , w her e X is the paramet er set ting value.
8 6. CA UTION! The option ROM PCB assembly and interf ace boar d ar e static-sensit ive devices. Standard electrost at ic- sensit ive component handling precautions should be observed. Locat e t he opt ion RO M connector, labeled CN41, on the lower-lef t side of t he cont rol PCB.
9 8. Install the Pr of ibus network cable t hrough t he access holes at t he bottom of the inverter and route t he cable in order to m ak e connections to the int erf ace boar d connector (CN1) . T ake care t o not route t he cable near any sharp edg es or in positions where it may be pinched.
10 13. If a ground cable is being used, connect t he g round cable to the select ed ground point. 14. Reinstall t he invert er ’s cover ( close and lat ch the door on unit s with hing ed doors). DA NGER! D o not o perate th e unit w ith the cov er off / cabinet door open.
11 2.3 2.3 2.3 2.3 Removal Removal Removal Removal Removal of t he Pr of ibus inter f ace board f rom a T OSVERT- 130 G 3 inverter should only be perform ed by a qualified t echnician fam iliar with the m aint enance and operation of the G3.
12 5. CA UTION! The option ROM PCB and Profibus int er f ace board ar e static-sensit ive devices. Standard electrost at ic- sensit ive component handling precautions should be observed. Release the 4 cor ners of t he int er f ace board fr om t he st andoff s by pressing down on the standof f lock ing t abs with a small f lat- headed screwdriver.
13 10. Reinstall t he invert er ’s cover ( close and lat ch the door on unit s with hing ed doors). DA NGER! Do not operate unit w ith t he cover off / cabi net door open. 11. Tur n all power sources t o the inverter unit O N, and verif y that the inverter funct ions proper ly.
14 3. 3. 3. 3. Gr ounding Gr ounding Gr ounding Gr ounding Grounding is of particular im por tance f or r eliable, stable operat ion. Communication system characteristics m ay vary from system t o system, depending on the system environment and gr ounding method used.
15 5. 5. 5. 5. Maintenance And Inspection Maintenance And Inspection Maintenance And Inspection Maintenance And Inspection Preventive maintenance and inspection is req uired to m aint ain the Prof ibus communication int er f ace in its opt im al condit ion, and t o ensure a long oper at ional lifet im e.
16 6. 6. 6. 6. Stor ag e And W ar r anty Stor ag e And W ar r anty Stor ag e And W ar r anty Stor ag e And W ar r anty 6.1 6.1 6.1 6.1 Storage Storage Storage Storage Observe the f ollowing points when the Profibus int er f ace board is not used immediately af t er purchase or when it is not used f or an extended period of time.
17 7. 7. 7. 7. G3 P ar ameter Settings G3 P a r ameter Settings G3 P a r ameter Settings G3 P a r ameter Settings Prof ibus int er f ace board comm unications are enabled by setting par ameter COMMUNICATION SELECTION in GROUP:COMMUNICATION SETTING PARAMETERS to 2 (Prof ibus, Modbus, DeviceNet).
18 8. 8. 8. 8. F ea tur e Summary F ea tur e Summary F ea tur e Summary F ea tur e Summary The Toshiba Pr of ibus-DP inter f ace provides a wide array of network dat a access and drive control f eatures.
19 Indicators 1 green LED is pr ovided to indicat e when the inter f ace has achieved the DATA_EXCHANG E st at e with the network mast er . This serves as a convenient indicator that t he master and dr ive are conf igur ed pr oper ly and are exchanging data.
20 9. 9. 9. 9. Ex c hang ed Da ta Structur es Ex c hang ed Da ta Str uctures Ex c hang ed Da ta Str uctures Ex c hang ed Da ta Str uctures 9.1 9.1 9.1 9.
21 Table 1 : Co mmand Word Format Bit Functi on Setting 0 RUN command 0: Stop 1: Run 1 STOP Com m and ( has pr ior ity over RUN command) 0: run enabled 1: stop 2 Forward / reverse run selection 0: rev.
22 9.2 9.2 9.2 9.2 Input (Status) Data Format Input (Status) Data Format Input (Status) Data Format Input (Status) Data Format The input dat a st r uct ure f r om t he G 3 Prof ibus int er f ace card .
23 In order t o det er mine the drive’s actual output f req uency, the data contained in t he output f requency word (of f sets 2 and 3) m ust f irst be converted fr om hexadecimal t o decimal, and then divided by 100.
24 Table 3 : Input Terminal Monitor Word Format Bit T erminal Value 0 F 0: Ter m inal – CC open 1: Ter m inal – CC shor ted 1 R 0: Ter m inal – CC open 1: Ter m inal – CC shor ted 2 S1 0: Term.
25 10. 10. 10. 10. Pa r a m e t e r R e g i s t e r Pa r a m e t e r R e g i s t e r Pa r a m e t e r R e g i s t e r P ar ameter R e gister Access Access Access Access 10.
26 10.2 10.2 10.2 10.2 Parameter Number / Action Input Words Parameter Number / Action Input Words Parameter Number / Action Input Words Parameter Number / Action Input Words The response by the G3 int er face car d t o par am et er read and write req uest s is placed in 2 input words of the input data struct ur e.
27 10.3 10.3 10.3 10.3 Parameter Access Procedure Parameter Access Procedure Parameter Access Procedure Parameter Access Procedure In order t o r ead fr om a par am et er or write to a par am et er, 2 contr ol bit s are provided.
28 • = If an er r or occurred dur ing the read or write r eq uest, t his will be indicated to the master by Resp1:Resp0 chang ing f rom 0:0 t o 1: 1.
29 11. 11. 11. 11. Pa r a m e t e r R e g i s t e r s Pa r a m e t e r R e g i s t e r s Pa r a m e t e r R e g i s t e r s Pa r a m e t e r R e g i s t e r s How To Use This Section: This section cont ains t ables which describe all of the paramet er r egisters accessible fr om t he Pr ofibus net work .
30 Example Table Excerpt: Register Function / Title Bank Mask A djustment Range M ultipl i er 26 MAXIMUM OUTPUT FREQUENCY ( ∗ ∗ ∗ ∗ ) 0 / 1 FFFF 0BB8 ∼ 9C40 (30.00 ∼ 400.00) 0.01 27 BASE FREQUENCY #1 0 / 1 FFFF 09C4 ∼ 9C40 (25.00 ∼ 400.
31 11.1 11.1 11.1 11.1 Read Read Read Read- - - -Only Registers Only Registers Only Registers Only Registers Register Bit Functi on Bank Mask Adjustment Range Mul tiplier 01 ∼ 09 w ord Reserved .
32 ( Note 3 ) If the input / output power units dat a is 0, t he monit ored dat a is in 0. 01k W units , and the mul t iplier is 0.01. If the input / out put power units data i s 1, the m onitored data i s in 0.1kW units, and the m ul t i pl i er is 0.
33 11.2 11.2 11.2 11.2 Read/Write Registers Read/Write Registers Read/Write Registers Read/Write Registers 11.2.1 11.2.1 11.2.1 11.2.1 GROUP:FUNDAMENTAL PARAMETERS #1 GROUP:FUNDAMENTAL PARAMETERS #1 G.
34 11.2.2 11.2.2 11.2.2 11.2.2 GROUP:FUNDAMENTAL PARAMETERS #2 GROUP:FUNDAMENTAL PARAMETERS #2 GROUP:FUNDAMENTAL PARAMETERS #2 GROUP:FUNDAMENTAL PARAMETERS #2 Register Function / Title Bank Mask A djustment Range M ultipl ier 34 BASE FREQUENCY #2 0 / 1 FFFF 09C4 ∼ 9C40 (25.
35 11.2.4 11.2.4 11.2.4 11.2.4 GROUP:TERMINAL SELECTION PARAMETERS GROUP:TERMINAL SELECTION PARAMETERS GROUP:TERMINAL SELECTION PARAMETERS GROUP:TERMINAL SELECTION PARAMETERS Register Function / Title.
36 Register Function / Title Bank Mask A djustment Range M ultipl ier 60 “OUT” CONTACTS HOLD TIME 0 / 1 00FF 0001 ∼ 0064 (1 ∼ 100) 1 61 LOW SPEED SIGNAL OUTPUT FREQ 0 / 1 FFFF 0 ∼ Fmax 0.01 62 ACC/DEC COMPLETE DETECT BAND 0 / 1 FFFF 0 ∼ Fmax 0.
37 Table 7: Input T er minal Selections Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 10C8 R (reverse run) 28 04AF B i nary bi t #6 1 011C SS1 (preset speed selec tion) 29 08AF.
38 Table 8: Output T erminal Selections ( RCH, LOW , FL, O UT relay contacts ) Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 0000 Lower lim it f requenc y 32 C5B 7 Executi ng e.
39 11.2.5 11.2.5 11.2.5 11.2.5 GROUP:SPECIAL CONTROL PARAMETERS GROUP:SPECIAL CONTROL PARAMETERS GROUP:SPECIAL CONTROL PARAMETERS GROUP:SPECIAL CONTROL PARAMETERS Register Function / Title Bank Mask A djustment Range M ultip l i er 69 START-UP FREQUENCY 0 / 1 FFFF 0000 ∼ 03E8 (0.
40 11.2.6 11.2.6 11.2.6 11.2.6 GROUP:FREQUENCY SETTING PARAMETERS GROUP:FREQUENCY SETTING PARAMETERS GROUP:FREQUENCY SETTING PARAMETERS GROUP:FREQUENCY SETTING PARAMETERS Register Function / Title Ban.
41 Register Function / Title Bank Mask A djustment Range M ultipl i er 98 BINARY INPUT STD OR ADJUSTABLE 0 / 1 0001 0000: Standard (0) 0001: Adjus t able (1) 99 1 BINARY REF SETTING POINT #1 0 / 1 00FF 0000 ∼ 0064 (0 ∼ 100) 1 9A BINARY REF POINT #1 FREQUENCY 0 / 1 FFFF -F max ∼ Fmax 0.
42 Register Function / Title Bank Mask A djustment Range M ultipl i er 10F 8 or higher PRESET SPEED #8 FREQUENCY 1 FFFF LL ∼ UL 0.01 110 PRESET SPEED #8 OPERATING MODE 1 040C S ame as PRESET SPEED #1 OPERATING MODE 1 111 9 or higher PRESET SPEED #9 FREQUENCY 1 FFFF LL ∼ UL 0.
43 11.2.7 11.2.7 11.2.7 11.2.7 GROUP:PROTECTION FUNCTION PARAMETERS GROUP:PROTECTION FUNCTION PARAMETERS GROUP:PROTECTION FUNCTION PARAMETERS GROUP:PROTECTION FUNCTION PARAMETERS Register Function / T.
44 Register Function / Title Bank Mask A djustment Range M ultipl i er 135 UNDERVOLTAGE TRIP SELECTION 0 / 1 0080 0000: Trip dis abl ed (0) 0080: Trip (during run) (1) 136 UNDERVOLTAGE DETECT TIME 0 / 1 FFFF 0000 ∼ 03E8 (0.
45 11.2.8 11.2.8 11.2.8 11.2.8 GROUP:PATTERN RUN CONTROL PARAMETERS GROUP:PATTERN RUN CONTROL PARAMETERS GROUP:PATTERN RUN CONTROL PARAMETERS GROUP:PATTERN RUN CONTROL PARAMETERS Register Function / T.
46 Register Function / Title Bank Mask A djustment Range M ultipl i er 169 PATTERN GROUP #4 SPEED #0 1 00FF 0000: Skip (0) 1 16A PATTERN GROUP #4 SPEED #1 0001 ∼ 000F: Speeds 1 ∼ 15 16B PATTERN GR.
47 Register Function / Title Bank Mask A djustment Range M ultipl i er 182 SPEED #9 CONTINUE MODE 1 00FF Sam e as SPEED #1 CONTINUE MODE 183 < 4 SPEED #9 DRIVE TIME 1 FFFF 0000 ∼ 1F40 (0 ∼ .
48 11.2.9 11.2.9 11.2.9 11.2.9 GROUP:FEEDBACK CONTROL PARAMET GROUP:FEEDBACK CONTROL PARAMET GROUP:FEEDBACK CONTROL PARAMET GROUP:FEEDBACK CONTROL PARAMETERS ERS ERS ERS Register Function / Title Bank.
49 11.2.10 11.2.10 11.2.10 11.2.10 GROUP:COMMUNICATION SETTING PARAMETERS GROUP:COMMUNICATION SETTING PARAMETERS GROUP:COMMUNICATION SETTING PARAMETERS GROUP:COMMUNICATION SETTING PARAMETERS Register .
50 Register Function / Title Bank Mask A djustment Range M ultipl i er 211 TOSLINE-S20 COMM ERROR MODE 1 0002 0000: Data cleared (0) 0002: Data retai ned (1) 1 212 TOSLINE-S20 COMM OPTION RESET 1 0004.
51 11.2.12 11.2.12 11.2.12 11.2.12 GROUP:UTILI GROUP:UTILI GROUP:UTILI GROUP:UTILI TY PARAMETERS TY PARAMETERS TY PARAMETERS TY PARAMETERS Register Function / Title Bank Mask A djustment Range M ultipl i er 21C INDUSTRIAL APPLICATIONS (previous set ting m onitor for read use only) 0 / 1 00FF 0000: Std.
52 Register Function / Title Bank Mask A djustment Range M ultipl i er 22D ACC/DEC TIME UNITS SELECTION 0 / 1 0004 0000: 0.1 sec . (0) 0004: 0.01 s ec .
53 11.2.13 11.2.13 11.2.13 11.2.13 GROUP:MOTOR RATING PARAMETERS GROUP:MOTOR RATING PARAMETERS GROUP:MOTOR RATING PARAMETERS GROUP:MOTOR RATING PARAMETERS Register Function / Title Bank Mask A djustme.
54 Table 9: Inverter T ypeform Codes 230v Class 460v Class 600v Class Inve rte r Model Ty peform Data (H ex) Inverte r Model Ty peform Data (H ex) Inv erter Model Ty peform Data (H ex) G3-2010 ×× 21.
55 11.3 11.3 11.3 11.3 Inverter Fault Codes Inverter Fault Codes Inverter Fault Codes Inverter Fault Codes LCD Display Message Data (Hex) Explanation NO ERROR ×× 00 No erro r has been recorded si nc.
56 LCD Display Message Data (Hex) Explanation CURRENT DETECT ERROR (PRESS CLEAR) ×× 1A Output current detec tion ci rcuit error OPTION PCB ERROR (PRESS CLEAR) ×× 1B Option P CB error OPTION ROM ER.
57 12. 12. 12. 12. GSD File GSD File GSD File GSD File The f ollowing is a copy of the G3 Pr of ibus inter f ace card’s GSD f ile, which is used for network comm issioning and administrat ion. An electronic version of this f ile can be downloaded vi a t he internet f rom h t tp :/ / www.
58 Sync_Mode_supp = 1 Auto_Baud_supp = 1 Set_Slave_Add_supp = 1 Min_Slave_Intervall = 1 ; Modular_Station = 0 Max_Module = 1 Max_Input_Len = 16 Max_Output_Len = 8 Max_Data_Len = 24 ; ; Module Definiti.
59 13. 13. 13. 13. Notes Notes Notes Notes.
60.
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An important point after buying a device Toshiba G3 TOSVERT-130 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Toshiba G3 TOSVERT-130 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Toshiba G3 TOSVERT-130 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Toshiba G3 TOSVERT-130 you will learn all the available features of the product, as well as information on its operation. The information that you get Toshiba G3 TOSVERT-130 will certainly help you make a decision on the purchase.
If you already are a holder of Toshiba G3 TOSVERT-130, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Toshiba G3 TOSVERT-130.
However, one of the most important roles played by the user manual is to help in solving problems with Toshiba G3 TOSVERT-130. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Toshiba G3 TOSVERT-130 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
