Instruction/ maintenance manual of the product SL4100 Beckett
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INSTALLATION AND OPERATOR’S MANUAL SL375 T HRU SL7175 O IL F IRED C AST I RON BOILERS Keep these instructions with the boiler at all times for future reference B OYERTOWN F URNACE C O . PO Box 100 B OYERTOWN, PA 19512 1-610-369-1450 www.boyertownfurnace.
2 Be Aware of Hazard Definitions Denotes presence of a hazard which, if ignor ed, will result in severe personal injury, death or property damage Dan g e r Denotes presence of a hazard which, if ignored could result in severe personal inju ry, death or substantial property damage.
3 Table of Contents Ratings and Data……………………………… … ……………………………………4 Clearances…………………………… ……………………………………….
4 Ratings and Data Boiler Model No. SL375 SLD375 SL4100 SLD4100 SL5125 SLD5125 SL6150 SL7175 Firing Rate - #2 Fuel 0.75 0.75 1.00 1.00 1.25 1.25 1.50 1.
5 Installation Clearances Boilers in rooms shall be installed with the clearances from combustible materials not less than in dicated below. Com bustible ma t e r i a l s a r e t h o s e ma d e o f o .
6 hundred (100) square inches. These openings must freely communicate with the interior areas having adequate infiltration from the outside. When the boiler is installed in a confined space and a ll a.
7 the crated boiler to the carrier in good cond ition. ANY CLAIMS FOR DAMAGE OR SHORTAGE IN SHIPMENT MUST BE FILED IMMEDIATELY against the carrier by the consignee. Temperature Controls Inst allation and Adjustment 1. After cabinet installation is complete install the te mperature control on the right side of the b oiler.
8 Jacket installation 1. Open Cabinet Parts Box Check for damages. Damage claims must be filed immediately with carrier. 2. Install the (4) 3/4” OD x 1-9/16” bottom bracket spacers onto the tie rods, followed by the bottom brackets, with the tabs pointing outward, which ar e fastened in place with the 10mm nuts provided.
9 System Piping Important… INSTALLATION MUST BE PERFORMED BY T ECHNICALLY QUALIFIE D SERVICEMEN SOLAIA BOILERS HAVE A MAXIMUM OPERATING PRESSURE OF 58PSI NOTE: If normal operating pressures are greater than 30psi please contact the manufacturer for required trim.
10 VENTING Failure to follow all in structions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death. All chimneys m ust meet the requirements of NFPA .
11 Evidence of potential or existing chimney dam age should be determined by visua l inspection of the chimney and liner. Exterior indicators such as missing or loo se mortar/bricks, white deposits on the brick or water stains on the interior building walls should be invest igated further.
12 With the burner operating, use a draft gauge to adjust the regulator to the proper setting (see instructions enclosed with draft gauge to adjust the regulator to the proper setting). When the burner air supply and draft are properly adjusted, the draft in the flue should be a negative .
13 3. COMBINATION AIR INTAKE/VENT SYSTEM The vent system consists of 10, 15, or 20 foot leng ths of 5” single wall flexible stainless vent piping, or 10 or 15 foot lengths of double wall insulated flexible stainless vent piping and an equal length of 4” air intake piping and a stainless steel intake/vent termination end.
14 The purpose of the damper is to act as a vacuum break er in the event of a blockage in the air intake. NOTE: The balance weight of the vacuum relief valve must be installed in a level position and adjusted to lightly close while burner is operating.
15 DIRECT VENT OIL BURNERS Riello Burners All Riello direct vent burners are shipped with th e nozzle for the SLD375 installe d. A separate nozzle is included in the burner carton for the SLD4100 and SL D 5125. See the burner set up page or the Installer Serviceman Label attached to the boiler.
16 Oil Tank and Piping Oil tanks and piping should be installed in accordance with the National Board of Fire Underwriters and local codes. Connection of the flexible oil line to burner must be positioned to perm it easy opening of the burner swing door.
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19 Swing Door Opening the Door 1. Turn off power to boiler. 2. Allow boiler to cool down. 3. Unplug the burner power cable at factory-su pplied burner Molex plug electrical disconnect. 4. Lift the front jacket panel up and off the boiler. 5. Remove the four nuts from swing door studs.
20 Carlin 90200A Temperature Control 1. The Carlin 90200A temperature control functions as a high l imit only. Start-Up Warning… Use only … No. 2 fuel oils . Note: Do not attempt to start the burner if excess oil has accumulated. Note: Do not use gasoline, crankcase draining or any oil containing gasoline.
21 2. Direct vented – Take a draft reading from the inspec tion port of the boiler. This over-fire reading will be a positive pressure. Approximate over- fire draft r eadings can be found i n the burner settings table. 3. Pump pressure – Install a pump pressure gauge in the oil pump following the oil burner manufacturer’s recommendations.
22 1. High limit control - Remove the temperature control cover as needed and note temperature setting. With the burner running reduce the high limit setting un til the burner shuts off.
23 2. Clean nozzle assembly and all air handling parts. 3. Check spacing and condition of ignition electrodes. Cl ean and replace as required. 4. Nozzles should be inspected every year for plugged orifices.
24 Trouble Shooting Guide Burner Will Not Start T h erm o st at S et A bove R oom T em p er at u r e H i gh Lim i t S e t on A qua s t a t t o 180 D e g.
25 Burner Goes Off On Safety Oi l T ank Full B leed O il L in es Oi l Fl o w s Fr e e l y A ir in Oil L in es Pu m p Pressu re to B u rn er S p ec. Spar k Es t abl i s he d N oz z le C lea n Matc he s.
26 Item Qty. Descri ption SL375 SL4100 SL52 15 SL6150 SL6175 1 1 Riello F-5 Oil Burner 541151 5 41147 541148 541149 N/A 1 1 Beckett NX Oil Bu rner 541160 5411 61 541162 541163 541164 1 1 Beckett AFG O.
27 Solaia Residential Cast Iron Boiler Warranty First Year Limited Warranty for Solaia Residentia l Ca st Iron Water Boiler s Boyertown Furnace warrants that its reside ntial cast iron water boilers are free from de fects in material and workmanship under no rmal usage for one year from the date of origin al installation.
28 Installation and Se rvice Check List Boiler Model: __________ _____________ Serial No.: ______________ ______ Installation Date: ______________ ________ Installer Name: _______________ _________ Phone No.
29 -----------------Cut and Return This Form or regist er online at www.boyertownfurnace.com----------------- Warranty Registration Boyertown Furnace Co.
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An important point after buying a device Beckett SL4100 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Beckett SL4100 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Beckett SL4100 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Beckett SL4100 you will learn all the available features of the product, as well as information on its operation. The information that you get Beckett SL4100 will certainly help you make a decision on the purchase.
If you already are a holder of Beckett SL4100, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Beckett SL4100.
However, one of the most important roles played by the user manual is to help in solving problems with Beckett SL4100. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Beckett SL4100 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
