Instruction/ maintenance manual of the product 431A Toshiba
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UNINTERRUPTIBLE POWER SYSTEM (UPS) Part # 64525-004 August 2013 Manufactured in the USA © Copyright 2013 TOSHIBA International Corporation All rights reserved.
4300 Series Ancillary Cabinets Installation and Operation Manual.
4300 Series Ancillary Cabinets Installation and Operation Manual UNINTERRUPTIBLE POWER SYSTEM (UPS) INST ALLA TION AND OPERA TION MANUAL THREE PHASE - 30/50 KV A Part # 64525-004 August 2013 4300 SERI.
4300 Series Ancillary Cabinets Installation and Operation Manual Product Use and W arranty Restrictions The T oshiba products listed in this document are intended for usage in general electronics appl.
4300 Series Ancillary Cabinets Installation and Operation Manual UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specied, the warranty period for the UPS or UPS part is 36 months from the shipment date (see T oshiba International Corporation bill of lading).
4300 Series Ancillary Cabinets Installation and Operation Manual Purpose This manual provides information on how to safely install your T oshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual.
i 4300 Series Ancillary Cabinets Installation and Operation Manual Contents 1 Introduction ................................................................................................. 1 2 General Safety Instructions ..............................
ii 4300 Series Ancillary Cabinets Installation and Operation Manual 1 1 431B - T oshiba Battery Cabinet ............................................................... 32 1 1.1 431B Estimated Runtimes ..................................................
1 4300 Series Ancillary Cabinets Installation and Operation Manual 1 Introduction This manual provides information on how to safely install and operate your 4300 Series acessory cabinets. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual.
2 4300 Series Ancillary Cabinets Installation and Operation Manual 2 General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual.
3 4300 Series Ancillary Cabinets Installation and Operation Manual 2.2 Signal Words The signal words listed below are used throughout this manual. When the words DANGER, W ARNING, CAUTION and A TTENTION are used in this manual they will include important safety information that must be carefully followed.
4 4300 Series Ancillary Cabinets Installation and Operation Manual 2.4 Factory Authorized Personnel Factoryauthorizedpersonnelhavebeenfactorytrainedandcertiedtoinstall,service,andrepairthe UPS.
5 4300 Series Ancillary Cabinets Installation and Operation Manual 3.1 Battery Safety The following contains important instructions that should be followed during the installation, operation, and maintenance of the 4300 Series UPS Battery Cabinets. A battery can present a risk of electrical shock and high short circuit current.
6 4300 Series Ancillary Cabinets Installation and Operation Manual 4 Safety Precautions The T oshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic appliances, etc.
7 4300 Series Ancillary Cabinets Installation and Operation Manual 4.3 T ransporting The ancillary cabinet may be packed in a crate for extra protection during transportation. Avoid impact or vibration against the ancillary cabinet during transportation.
8 4300 Series Ancillary Cabinets Installation and Operation Manual 4.4 T ransporting By Forklift Refer to Chapter 7 - Weights and Dimensions. V erify forklift maximum load capacity and ensure that the forks are long enough to properly support the UPS.
9 4300 Series Ancillary Cabinets Installation and Operation Manual 4.5 Inspection/Storage Inspection Upon receipt of the ancillary cabinet, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material.
10 4300 Series Ancillary Cabinets Installation and Operation Manual CAUTION Install the ancillary cabinet in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions.
11 4300 Series Ancillary Cabinets Installation and Operation Manual W ARNING MET AL CONDUIT IS NOT AN ACCEPT ABLE GROUND. Conductor Routing and Grounding 1) Use separate metal conduits for routing the input power , output power , and control circuits.
12 4300 Series Ancillary Cabinets Installation and Operation Manual 5.1 Wiring/Connection W ARNING Perform wiring and connections with correct polarity . Be careful when connecting the UPS to the DC backup system. A wrong connection may cause damage to the UPS, DC backup system, or charger .
13 4300 Series Ancillary Cabinets Installation and Operation Manual 6 W arning Labels Each ancillary cabinet section shows representative warning labels for that unit. See Sections 9.-3, 10-2, and 1 1-2. NOTICE Make sure all the warning labels are installed in the appropriate locations.
14 4300 Series Ancillary Cabinets Installation and Operation Manual 7 Storage/Operating Environment 7.1 Storage Environment Observe the following when storing the ancillary cabinets. • Store ancillary cabinet indoors. • T emperatureuctuationsshouldbeminimized.
15 4300 Series Ancillary Cabinets Installation and Operation Manual 2) The voltage of the input power source must be within the rated input voltage range.
16 4300 Series Ancillary Cabinets Installation and Operation Manual 7.3 Maintenance Precautions All internal maintenance should be performed by factory authorized personnel. 1) T urn off, lockout, and tagout ALL power sources before connecting the power wiring to the equipment or when performing maintenance.
17 4300 Series Ancillary Cabinets Installation and Operation Manual 8 Installation W ARNING Keep the SPECIFIED CLEARANCE around the ancillary cabinets. InadequatespacearoundtheUPSmakesitdifculttoperform maintenance/inspections,leadtoinsufcientventilation,and/orwill cause malfunctions.
18 4300 Series Ancillary Cabinets Installation and Operation Manual 8.1 Unpacking Unpack the UPS indoors on a paved oor . The UPS should be as close as possible to its nal storage location.
19 4300 Series Ancillary Cabinets Installation and Operation Manual 8.3 Anchor Bolts InstalltheanchorboltstosecuretheUPSontheoor .SeeFigure8.2foranchorboltinstallationdetail. Use 1/2” (12 mm) diameter anchor bolts.
20 4300 Series Ancillary Cabinets Installation and Operation Manual 8.4 Grounding Wire W ARNING Be sure to ground the UPS and ancillary cabinets as specied. Using the UPS and ancillary cabinets without a proper ground will deteriorate the insulation, cause leakage of currents and electric shock.
21 4300 Series Ancillary Cabinets Installation and Operation Manual 9 4300 Series Overview The4300SeriesUPSandancillarycabinetshavebeenspecicallydesignedforline-up-and-match installations.
22 4300 Series Ancillary Cabinets Installation and Operation Manual AC/DC Rectier DC/AC Inverter 4300 UPS Bypass Thyristor UPS Input Isolation Maintenance Bypass Switch 431M MBS (Optional) MCCB AC .
23 4300 Series Ancillary Cabinets Installation and Operation Manual 10 431A - T oshiba Auxiliary Cabinet The431A T oshiba AuxiliaryCabinetisavailableinthreebasiccongur.
24 4300 Series Ancillary Cabinets Installation and Operation Manual 10 431A - T oshiba Auxiliary Cabinet No. Part 1 Fan Module (Hot Swappable) 2 T oshiba Label 3 Air Filter Grill Thumb Screws 4 Air Fi.
25 4300 Series Ancillary Cabinets Installation and Operation Manual 10.2 Alternative Congurations The 431A has three additional modules that can be integrated into the unit: Maintenance bypass panel (MBS) with mechanical interlock secured by a solenoid release.
26 4300 Series Ancillary Cabinets Installation and Operation Manual 10.9 INST ALLA TION INSTRUCTIONS DANGER: HAZARDOUS VOL T AGES MA Y EXIST . V erify all power is removed from the UPS and power cables prior connecting the power cables to the Ancillary cabinet terminals, Maintenance Bypass Switch terminals, or UPS terminals.
27 4300 Series Ancillary Cabinets Installation and Operation Manual T able 10.3 - 431A Input/Output Power Cable Sizes ( Cable sizes for 75°C Copper Cable) Recommended/Maximum Wire size and T orque Re.
28 4300 Series Ancillary Cabinets Installation and Operation Manual 10.5 Anchor the 431A Cabinet The 431A Cabinet has four mounting holes to anchor the unit after is has been set in place.
29 4300 Series Ancillary Cabinets Installation and Operation Manual 10.6 Join the Auxiliary Cabinet with the UPS The T oshiba Auxiliary Cabinet (431A) is equipped with four 14 mm mating holes located on the front and back of the left and right sides of the cabinet.
30 4300 Series Ancillary Cabinets Installation and Operation Manual 10.7 Join the 431A Cabinet with the 431M The T oshiba Auxiliary Cabinet (431A) is equipped with four 14 mm mating holes located on the front and back of the left and right sides of the cabinet.
31 4300 Series Ancillary Cabinets Installation and Operation Manual Figure 10-9 - T oshiba Auxiliary Cabinet Outline Drawing.
32 4300 Series Ancillary Cabinets Installation and Operation Manual 1 1 431B - T oshiba Battery Cabinet No. Part 1 T oshiba Label 2 Door Latch 3 V entilation Grill 4 Upper Battery Retention Plate 5 MC.
33 4300 Series Ancillary Cabinets Installation and Operation Manual 1 1.2 EQUIPMENT W ARNING LABELS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and under- stood all of the product warnings and user directions that are contained in this instruction manual.
34 4300 Series Ancillary Cabinets Installation and Operation Manual 1 1.3 INST ALLA TION INSTRUCTIONS DANGER: HAZARDOUS VOL T AGES MA Y EXIST . V erify all power is removed from the UPS and power cables prior connecting the power cables to the Battery Cabinet and UPS terminals.
35 4300 Series Ancillary Cabinets Installation and Operation Manual Ilsco P/N Description Conductor Size Fitting Color CLND-3/0-12-134 CSWD -3/0-12-134 Long Barrel Short Barrel 3/0 Orange CLND-4/0-12-.
36 4300 Series Ancillary Cabinets Installation and Operation Manual 1 1.5 Join the Battery Cabinet with the UPS The T oshiba Battery Cabinet (431B) is equipped with four 14 mm mating holes located on the front and back of the left and right sides of the cabinet.
37 4300 Series Ancillary Cabinets Installation and Operation Manual 431B UPS Power Input/ Output Cables 4300 Series UPS 24V DC Supply (PCB15) 1 2 1 2 (Battery Shunt Trip) TB1 + - TB3 1 2 3 4 J4 (DC Power) 1 2 3 4 P1 P2 1 1.6 Wire the Battery Cabinet to the UPS 1.
38 4300 Series Ancillary Cabinets Installation and Operation Manual 1. Run the pre-wired shunt trip cable shown in Figure 1 1.7 from the 431B through the 431B/UPS cable access port located at the bottom left side of the 431B, to the UPS 24VDC power supply on the lower left side of the UPS.
39 4300 Series Ancillary Cabinets Installation and Operation Manual Figure 1 1-9 - T oshiba Battery Cabinet Outline Drawing.
40 4300 Series Ancillary Cabinets Installation and Operation Manual 12 T oshiba Battery Cabinet (w/ HX-205) - 431Bx000xxER1 1 1 (431B300017ER1 1 1, 4318500008ER1 1 1) The -ER1 1 1 variation of the 431B battery cabinet uses high-capacity TRX205 battereis as an economical alternative to battery packs.
41 4300 Series Ancillary Cabinets Installation and Operation Manual No. Part 4 Battery Retention Strap 5 MCCB - Battery Cabinet Breaker + MCCB Positive Lug, Battery Cabinet DC Out – MCCB Negative Lu.
42 4300 Series Ancillary Cabinets Installation and Operation Manual Figure 12-3: Battery Cabinet W arning Labels (A) 40308 (B) 41750 (C) 43784 (D) 69883 WARNING AREA TEXT AREA DANGER Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life.
43 4300 Series Ancillary Cabinets Installation and Operation Manual 12.3 INST ALLA TION SAFETY INSTRUCTION DANGER HAZARDOUS VOL T AGES MA Y EXIST . • V erify all power is removed from the UPS and power cables prior connecting the power cables to the Battery Cabinet and UPS terminals.
44 4300 Series Ancillary Cabinets Installation and Operation Manual T ABLE 12.2 - 431B POWER CABLE SIZES ( Cable sizes for 75°C Copper Cable) Recommended/Maximum Wire size and T orque Requirement UPS.
45 4300 Series Ancillary Cabinets Installation and Operation Manual 12.5 Join the Battery Cabinet with the UPS The T oshiba Battery Cabinet (431B) is equipped with four (4) ea.14 mm mating holes located on the left and right sides of the cabinet vertical frame members.
46 4300 Series Ancillary Cabinets Installation and Operation Manual 1 1.6 Wire the Battery Cabinet to the UPS 1. Select the DC power cables per T able 12.2 /T able 12.3. W ARNING Switch the Battery Cabinet Circuit Breaker OFF Before Cabling the Battery Cabinet.
47 4300 Series Ancillary Cabinets Installation and Operation Manual 1. Run the pre-wired shunt trip cable shown in Figure 12.8 from the 431B through the 431B/UPS cable access port, Figure 12-5, and plug it into the corresponding MA TE-N-LOK in the UPS.
48 4300 Series Ancillary Cabinets Installation and Operation Manual Figure 12-9 - T oshiba Battery Cabinet HX-205 Schematic MA TE-N-LOK Connectors.
49 4300 Series Ancillary Cabinets Installation and Operation Manual Figure 12-10 - T oshiba Battery Cabinet Outline Drawing.
50 4300 Series Ancillary Cabinets Installation and Operation Manual 13 431M - MBS Cabinet Installation Guide No. Part 1 T oshiba Label 2 UPS On-Line Indicator 3 Door Latch 4 Door Lock-Out/T ag-Out Has.
51 4300 Series Ancillary Cabinets Installation and Operation Manual No. Part 5 T op Cable Access Plate 6 Side Cable Access Plate (removed) 7 Bottom Cable Access Plate 9A MBS Bus Stubs - Utility Input .
52 4300 Series Ancillary Cabinets Installation and Operation Manual 13.2 EQUIPMENT W ARNING LABELS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and under- stood all of the product warnings and user directions that are contained in this instruction manual.
53 4300 Series Ancillary Cabinets Installation and Operation Manual 13.3 IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS This manual contains important instructions that should be followed during the installation, maintenance, and operation of the MBS to assure safe and proper operation.
54 4300 Series Ancillary Cabinets Installation and Operation Manual 13.4 INST ALLA TION INSTRUCTIONS DANGER: HAZARDOUS VOL T AGES MA Y EXIST . V erify all power is removed from the UPS and power cables prior connecting the power cables to the Auxiliary Cabinet terminals, Maintenance Bypass Switch terminals, or UPS terminals.
55 4300 Series Ancillary Cabinets Installation and Operation Manual T erminate the cable end connecting to the 431M with 0.5 inch bolt hole terminal lugs. See T able 13.2 below . T able 13.2: Bolt Tightening Specications ITEM T orque Grade 8, 1/2 in.
56 4300 Series Ancillary Cabinets Installation and Operation Manual 13.5 Place the 431M Cabinet The 431M Cabinet has • Four mounting bolt holes on the right side to secure the unit to the left side of the UPS.
57 4300 Series Ancillary Cabinets Installation and Operation Manual 13.6 Join the 431M Cabinet with the UPS The 431M is equipped with four 16 mm mating holes located on the front and back of the left and right sides of the cabinet. DANGER: HAZARDOUS VOL T AGES MA Y EXIST .
58 4300 Series Ancillary Cabinets Installation and Operation Manual 13.7 Join the 431A Cabinet with the 431M The T oshiba Auxiliary Cabinet (431A) is equipped with four 14 mm mating holes located on the front and back of the left and right sides of the cabinet.
59 4300 Series Ancillary Cabinets Installation and Operation Manual 13.8 MBS Operation Switch MBS from on-line to Bypass (Solid lines) The 431M Mechanical Interlock Plate is locked in the On-Line position by a solenoid.
60 4300 Series Ancillary Cabinets Installation and Operation Manual Figure 13-9 - 431M Cabinet Outline Drawing.
61 4300 Series Ancillary Cabinets Installation and Operation Manual 14 431A MBS/PDU (Distribution) Purpose The431A isavailableinaMPS/PDUconguration.Thisunit consiss of 12-pole PDU in the top section, and a SKRU (So- lenoidKeyReleaseUnit)MBSbelowit.
62 4300 Series Ancillary Cabinets Installation and Operation Manual LOTO (Lock-Out T ag-Out) Hasp Both the PDP and the MBS come iequiipped iwth a LOT O Hasp that can be installed by the user . See Figure 14.2. The 12-pole PDP can be loaded with any combinhation of 1, 2, or 3 pole circuit breakers.
63 4300 Series Ancillary Cabinets Installation and Operation Manual 15 Optional Kickplate Installation Purpose This Installation Guide shows how to correctly install the optional 4300 Series Kick Plates on the 4300 UPS, 431A Ancillary Cabinet, and the 431B Battery Cabinet.
64 4300 Series Ancillary Cabinets Installation and Operation Manual STEP 2: Slide Side Plates in along C-Channel base. 2.1 Facing the front of the UPS, slide a side kick plate with the smooth side facing out down along the left base C- channel skid until it is protruding about one inch in front of the UPS.
65 4300 Series Ancillary Cabinets Installation and Operation Manual Completion Whenthekickplatesareproperlyinstalled,thefrontpanelwillbenearlyushwiththefront(Figure13-4).
66 4300 Series Ancillary Cabinets Installation and Operation Manual Installing 4310-30/50-KP-B The 4310-30/50-KP-B Kick Plate Kit contains one pair of F/B kick plates. This kit is required for each standard ad- ditional 4300 Series add on frame, such as the 431A and 431B.
67 4300 Series Ancillary Cabinets Installation and Operation Manual 16 External Layouts/Dimensions Dimensional Data T able 16.1 - External Dimensions EXTERNAL DIMENSIONS Unit Height Width Depth 431A 73.7 in. (1872 mm) 22.1 in. (561 mm) 30.7 in. (779 mm) 431B 73.
68 4300 Series Ancillary Cabinets Installation and Operation Manual.
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INDUSTRIAL DIVISION 13131 West Little Y ork Road, Houston, T exas 77041 T el (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204 www .
An important point after buying a device Toshiba 431A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Toshiba 431A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Toshiba 431A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Toshiba 431A you will learn all the available features of the product, as well as information on its operation. The information that you get Toshiba 431A will certainly help you make a decision on the purchase.
If you already are a holder of Toshiba 431A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Toshiba 431A.
However, one of the most important roles played by the user manual is to help in solving problems with Toshiba 431A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Toshiba 431A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center