Instruction/ maintenance manual of the product 1800 Toshiba
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UNINTERRUPTIBLE POWER SYSTEMS U s e r M a n u a l 1 8 0 0 S e r i e s U n i n t e r r u p t i b l e P o w e r S y s t e m s ( U P S ) 6 ! 1 8 0 0 S e r i e s © Copyright 2007 T oshiba International Corporation All rights reserved.
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1800 Series User Manual 3 PRODUCT USE AND W ARRANTY RESTRICTIONS The T oshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic appliances, etc.
1800 Series User Manual 4 QUALIFIED PERSONNEL ONL Y Qualied Personnel are those who have the skills and knowledge relating to the construction, installation, operation, and maintenance of the elect.
1800 Series User Manual 5 T OSHIBA ’S CUST OMER SUPPORT CENTER Contact the T oshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System (UPS). T oshiba Customer Support Center 8 a.
1800 Series User Manual 6 T ABLE OF CONTENTS Product Use and W arranty Restrictions ............................................... 3 General Safety Instructions ...............................................................8 Important Safety Instructions .
1800 Series User Manual 7 Preventive and Scheduled Maintenance/Parts Replacement......... 37 Preventive Maintenance .................................................................... 3 7 Parts Replacement ............................................
1800 Series User Manual 8 GENERAL SAFETY INSTRUCTIONS W arnings in this manual appear in two different ways: DANGER W ARNINGS The danger warning symbol is an exclamation mark enclosed in a triangle that precedes the large bold letters spelling the word “DANGER”.
1800 Series User Manual 9 IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS. This manual contains important instructions for all models of the T oshiba 1800 Series UPS. These instructions should be followed during the installation and maintenance of the UPS and its batteries.
1800 Series User Manual 10 INSTRUCTIONS IMPORT ANTES CONCERNANT LA SÉCURITÉ CONSERVER CES INSTRUCTIONS. Cette notice contient des instructions importantes concernant la sécurit. Une batterie peut présenter un risque de choc électrique, de brûlure par transfert d’énergie.
1800 Series User Manual 1 1 PRODUCT DESCRIPTION Theory of Operation An uninterruptible power supply , or system, is a device that is installed between commercial power and load equipment. The UPS provides steady AC power to the load during commercial power uctuations and interruptions.
1800 Series User Manual 12 Power Conditioning While commercial power is present, the UPS supplies conditioned power to the load while maintaining the batteries in a charged condition.
1800 Series User Manual 13 INSPECTION/INST ALLA TION INSPECTION OF THE NEW UPS EQUIPMENT Upon receipt of the UPS, a careful inspection for shipping damage should be made. UNP ACKING INSTRUCTIONS AFTER UNP ACKING 1) Check the unit for loose, broken, bent or otherwise damaged parts.
1800 Series User Manual 14 1) Install the unit in a well ventilated location; allow at least 4 inches (10 cm) on all sides and 8 inches (20 cm) on back for air ventilation and for maintenance. 2) Install the unit in a stable, level, and upright position that is free of vibration.
1800 Series User Manual 15 3) Use a breakered input power souce with high inrush tolerance. 4) The UPS should not be used with a load whose rated input is greater than the rated UPS output.
1800 Series User Manual 16 WIRING THE UNIT Select the wire size appropriate for the 1800 model being installed. (See Ap- pendix E, 1800 Model/Wire Size Specications.
1800 Series User Manual 17 Power Connections - 120 V Input This illustrates the wiring connections from the power distribution panel (not part of the UPS) to the UPS terminal block for the 120 V input models of the 1800 Series UPS.
1800 Series User Manual 18 Power Connections - 208/240 V Input This illustrates the wiring connections from the power distribution panel (not part of the UPS) to the UPS terminal block for the 208/240 V input model of the 1800 Series UPS.
1800 Series User Manual 19 OPERA TING THE UPS DISPLA Y P ANEL LA YOUT ON LINE (green lamp) Lights green when the UPS’s inverter is supplying power to the load. AC INPUT (green lamp) Lights green when normal AC input power is being supplied to the UPS unit.
1800 Series User Manual 20 ST ARTING THE UPS SYSTEM Ensure the input breaker is switched on ( Figure, page 15 ). When the “AC Input” LED is lit switch the RUN/STOP switch to the RUN position (RUN = I, STOP = 0). When the RUN/STOP switch is in the RUN position both the “AC Input” and the “On Line” LEDs should be lit.
1800 Series User Manual 21 Initial Mode Resultant Mode after: Switch to Bypass T rip Manual Breaker Run Bypass Backup Backup Shutdown Backup Bypass --- Shutdown.
1800 Series User Manual 22 UPS Display Status and Operating Condition Notes The unit will return to normal operation mode when AC power is restored. Battery backup is not available. Alarm State Alarm is off. Alarm will sound for 1 second at 10 second intervals.
1800 Series User Manual 23 UPS Display Status and Operating Condition (cont.) Notes Parallel operation occurs when input power is present but inadequate to fully power the connected load. The batteries are used to supplement the AC input power . The UPS will re- turn to normal operation when full input power returns.
1800 Series User Manual 24 BA TTER Y BACKUP TIME The exact amount of backup time provided will vary depending on the UPS model being used, number of batteries, condition of the batteries and other factors. However , the chart below gives the times that can be expected from the standard units with batteries in good condition.
1800 Series User Manual 25 BA TTER Y CHECK FUNCTION During startup the UPS will perform an automatic ‘Battery Check’ to detect whether a problem exists in the battery circuit. If the batteries pass the test, the unit will start normal operation. If a problem is detected during the test the “W arning/Fault” LED will activate.
1800 Series User Manual 26 COMMUNICA TION INTERF ACE REMOTE CONT ACTS (IBM AS/400) The remote contacts interface is a standard feature. It is provided through solid state relays with contacts through a DB9 male connector located on the back of the UPS.
1800 Series User Manual 27 RS-232C RS-232C serial communication interface is a standard feature that can be used by authorized service personnel. It is provided through a DB9 female connector located on the back of the UPS (see “Layout “, page 15) .
1800 Series User Manual 28 OPTION CARD SLOT The option card slot is a standard feature. An optional network adapter card such as RemoteEye ® II slides into the slot located on the back of the electronics module (Figure, page 15) . This optional interface allows the UPS to be monitored across the network or from any point on the Internet.
1800 Series User Manual 29 W arning Description and Resolution The batteries have less than 30% power remaining. The warning will continue until either the batteries become completely exhausted or AC input power is restored. An output current limit warning is typically a sign of misapplication.
1800 Series User Manual 30 W arning (cont.) Description and Resolution This warning can be caused by the same conditions listed for Ambient Overheat. Another pos- sible cause would be a problem with the battery module, which could prevent the unit from provid- ing backup power .
1800 Series User Manual 31 W arnings (cont.) Description and Resolution The input frequency is outside specied limits. If the unit was online when the warning occurred it will transfer to battery backup. After the backup the output will shutdown. If the unit was in bypass the output will be turned off.
1800 Series User Manual 32 Faults Description and Resolution Battery pack is not connected or needs replacement as soon as pos- sible. Failure to replace the battery pack could result in danger to the user and failure of the system to provide backup power .
1800 Series User Manual 33 Faults (cont.) Description and Resolution These faults indicate an internal problem with the UPS. Contact your T oshiba UPS service representative at 1-877-867-8773 (outside the U.S. call 713-466-0277). Alarm State Alarm will sound for 1/2-second at 1/2-sec- ond intervals.
1800 Series User Manual 34 Faults (cont.) Description and Resolution This fault indicates an internal problem with the UPS. Con- tact your T oshiba UPS service representative at 1-877-867- 8773 (outside the U.S. call 713-466-0277). If the system Overheat Fault is triggered under normal mode, the unit will transfer to bypass.
1800 Series User Manual 35 ST ORAGE OF UPS EQUIPMENT GENERAL GUIDELINES If the UPS equipment is to be stored; the following guidelines should be used. A void: 1) Storage in sites subject to extreme changes in temperature or high humidity . 2) Storage in sites subject to exposure of high levels of dust or metal particles.
1800 Series User Manual 36 Recharging requirements during storage: Recharging the batteries requires that the UPS has AC input power available. The UPS can be in either the online or bypass mode. (See “Starting the UPS System”, page 20, and “Battery Recharge Time”, page 24).
1800 Series User Manual 37 PREVENTIVE AND SCHEDULED MAINTENANCE/P ARTS REPLACEMENT PREVENTIVE MAINTENANCE T oshiba’s 1800 Series of UPS’ have been designed to provide years of trouble- free operation requiring a minimum of preventive maintenance.
1800 Series User Manual 38 APPENDIX A: SPECIFICA TIONS Note 1: Currently under development, unit specications may be changed. Note 2: Below 79% input voltage unit may begin parallel operation; supplementing input power with battery power .
1800 Series User Manual 39 Note 1: Currently under development, unit specications may be changed. Model Number UG1A1A015C6TB 1 UG1A1A020C6TB 1 UG1A1A024C6TB 1 UG1G2L024C6TB Battery Battery rated voltage 48 Vdc Es ti ma te d Ba tt er y b ac ku p ti me ( fu ll y ch ar ge d, 0 .
1800 Series User Manual 40 APPENDIX B: SYSTEM OVERLOAD The 1800 Series UPS is capable of supporting short duration overloads. Online Mode: When operating in the On Line mode if the output load goes above the rated load, the unit may start beeping indicating output overload.
1800 Series User Manual 41 APPENDIX C: P ARALLEL OPERA TION The 1800 Series UPS offers a standard feature that allows the unit to operate with very low input voltage without de-rating the output power . If the input voltage drops below a certain point the unit will switch to parallel mode.
1800 Series User Manual 42 APPENDIX D: BYP ASS UNDERVOL T AGE / OVER VOL T AGE When the 1800 Series UPS is in bypass mode the undervoltage and overvoltage limits are restricted to +/-10% of the rated input voltage. If the input voltage is outside of this voltage window the UPS output will be turned off.
1800 Series User Manual 43 APPENDIX E: 1800 MODEL/WIRE SIZE SPECIFICA TIONS Model Number AC Input, AC Output, Ground, and Selection Jumper Wire UG1A1A015C6TB 12 AWG UG1A1A020C6TB 10 AWG UG1A1A024C6TB 10 AWG UG1G2L024C6TB 14 AWG Note: T ightening torque for all wires is 13 lb-in (1.
1800 Series User Manual 44 T OSHIBA INTERNA TIONAL CORPORA TION LIMITED W ARRANTY POLICY (48 contiguous U.S. States, Canada, Mexico) (UNINTERRUPTIBLE POWER SUPPLIES-UPS) TOSHIBA INTERNA TIONAL CORPORA.
1800 Series User Manual 45 V AL VE REGULA TED LEAD ACID (VRLA) BA TTERIES FOR TOSHIBA UPS INST ALLA TION AND MAINTENANCE CONDITIONS 2. Maximum number of full charge/dis- charge cycles Discharge T ime Maximum Number of Cycles (24 months) 30 min. 69 15 min.
1800 Series User Manual 46 and/or BA TTERY but in no event after the expiration of the respective warranty period. Subject to the limitations of this policy and product type, TIC service or TIC service representative shall repair/replace the UPS/part warranted here- under , without charge for material, labor .
1800 Series User Manual 47 NOTES.
1800 Series User Manual 48 NOTES.
1800 Series User Manual 49 NOTES.
1800 Series User Manual 50 NOTES.
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INDUSTRIAL DIVISION 13131 West Little Y ork road, Houston, TX 77041 T el. 713-466-0277 Fax 713-466-8773 US 800-231-1412 Canada 800-872-2192 Mexico 01/800-527-1204 www .
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If you have not bought Toshiba 1800 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Toshiba 1800 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Toshiba 1800 you will learn all the available features of the product, as well as information on its operation. The information that you get Toshiba 1800 will certainly help you make a decision on the purchase.
If you already are a holder of Toshiba 1800, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Toshiba 1800.
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