Instruction/ maintenance manual of the product 1600XP Toshiba
Go to page of 90
UNINTERRUPTIBLE POWER SYSTEM (UPS) Part # 60616-005 April 201 1 Manufactured in the USA © Copyright 201 1 TOSHIBA International Corporation All rights reserved.
1600XP Series Installation and Operation Manual.
1600XP Series Installation and Operation Manual UNINTERRUPTIBLE POWER SYSTEM (UPS) INST ALLA TION AND OPERA TION MANUAL SINGLE PHASE - 3.6/6/8/10/14/18/22 KV A Part # 60616-005 April 201 1 1600XP SERI.
1600XP Series Installation and Operation Manual Product Use and W arranty Restrictions The T oshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic appliances, etc.
1600XP Series Installation and Operation Manual UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specied, the warranty period for the UPS or UPS part is 36 months from the shipment date (see T oshiba International Corporation bill of lading).
1600XP Series Installation and Operation Manual Purpose This manual provides information on how to safely install your T oshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual.
i 1600XP Series Installation and Operation Manual T able of Contents General Safety Instructions ............................................................................. 1 Symbols ..................................................................
ii 1600XP Series Installation and Operation Manual EPO (Emergency Power Off) Function .................................................... 30 Audible Alarm Functions .......................................................................... 31 Display and Keys .
1 1600XP Series Installation and Operation Manual General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual.
2 1600XP Series Installation and Operation Manual Signal Words The signal words listed below are used throughout this manual. When the words DANGER, W ARNING, CAUTION and NOTICE are used in this manual they will include important safety information that must be carefully followed.
3 1600XP Series Installation and Operation Manual IMPORT ANT SAFETY INSTRUCTIONS This manual contains important instructions that should be followed during the installation and maintenance of the UPS and its batteries. Hardwired UPS units are not equipped with an over-current protection device nor an output disconnect for the AC output.
4 1600XP Series Installation and Operation Manual Misuse of this equipment may result in human injury and equipment damage. In no event will T oshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment.
5 1600XP Series Installation and Operation Manual Product Description An uninterruptible power system (UPS) is a system that is installed between the commercial power and the load equipment. The UPS provides steady AC output power during commercial power short-term blackouts or brownouts.
6 1600XP Series Installation and Operation Manual Inspection/Storage/Disposal Inspection Inspect for shipping damage upon receipt of the UPS. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material.
7 1600XP Series Installation and Operation Manual Installation Precautions NOTICE Observe the following environmental restrictions: 1. Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air • ventilation and for maintenance.
8 1600XP Series Installation and Operation Manual Once the installation is complete, use a 3/4 inch wrench to screw down the UPS leveling feet located 5. next to the four casters, until the unit is no longer resting on the casters. The UPS generates and can radiate radio-frequency energy during operation.
9 1600XP Series Installation and Operation Manual Conductor Routing and Grounding Use separate metal conduits for routing the input power , output power , and control circuits. 1. Follow the wire size and tightening torque specications listed on page 14.
10 1600XP Series Installation and Operation Manual 14. W arning signs should be placed on or near the load as a notication that the load is being powered by the UPS. 15. Additional warnings and notications shall be posted at the equipment installation location as deemed required by Qualied Personnel .
11 1600XP Series Installation and Operation Manual P/N 48518 – Battery terminals can deliver dangerous electrical shock. Service by qualied service representatives only .
12 1600XP Series Installation and Operation Manual 1 L1 (L*) 2 L2 (N*) 3 G 4 X1 5 X2 6 N (0V*) 7 X3 8 G 11 208V 12 COM 13 240V 14 EPO1 15 EPO2 16 REMOTE 17 REMOTE USE�COPPER�90 CONDUCT ORS�ONL Y .�REFER�TO� INSTRUCTION�MANUAL�REGARDING�T ORQUE�OF�TERMINAL�BL OCKS.
13 1600XP Series Installation and Operation Manual UPS Connections T erminal Block The following illustration is a detail view of the terminal block and wiring connections used for 208/240 volt units (see pages 65-66 for terminal block location).
14 1600XP Series Installation and Operation Manual Wire Size and T ightening T orque Use the following table to select the recommended wire size and terminal lug tightening torque for I/O wire connections. Use 90 ° C copper conductors for all Input, Output, and Ground wiring.
15 1600XP Series Installation and Operation Manual Optional Battery Cabinet Connections Optional external battery cabinets can be used to extend the backup time of the UPS beyond that available with the internal batteries. The external battery cabinets connect to the UPS via Anderson-style connectors.
16 1600XP Series Installation and Operation Manual Communication Interfaces Remote Contacts The remote contacts interface is provided as a set of solid state switching devices. The switches are available through a DB9 male connector on the rear of the UPS.
17 1600XP Series Installation and Operation Manual UPS LAN Shutdown Signal Operation When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface, it is possible t.
18 1600XP Series Installation and Operation Manual RS-232C The RS232C port can be used by authorized service personnel. The port is provided using a DB9 female connector located on the rear of the UPS. For reference, the pinout of the connector is illustrated below .
19 1600XP Series Installation and Operation Manual UPS Specications ST ANDARD MODEL: 3.6 – 10 KV A Unit (Capacity) 3.6kV A (3.1 kW) 1 6 kV A (5.1 kW) 1 8 kV A (6.8 kW) 1 10 kV A (8.5 kW) 1 General T opology T rue On-Line Certications ANSI C62.
20 1600XP Series Installation and Operation Manual ST ANDARD MODELS: 3.6 – 10 KV A (CONT’D) Unit (Capacity) 3.6kV A (3.1 kW) 1 6 kV A (5.1 kW) 1 8 kV A (6.
21 1600XP Series Installation and Operation Manual ST ANDARD MODELS: 3.6 – 10 KV A (CONT’D) Unit (Capacity) 3.6kV A (3.1 kW) 1 6 kV A (5.1 kW) 1 8 kV A (6.8 kW) 1 10 kV A (8.5 kW) 1 Mechanical Design T opology Unit enclosure is made from sheet metal meeting NEMA1 and UL T ype 1 Size (HxWxD) (max) 22.
22 1600XP Series Installation and Operation Manual ST ANDARD MODELS: 14 – 22 KV A Capacity 14 kV A (1 1.9 kW) 1 18 kV A (15.3 kW) 1 22 kV A (18.7 kW) 1, 5 General T opology T rue On-Line Certications ANSI C62.
23 1600XP Series Installation and Operation Manual ST ANDARD MODELS: 14 – 22 KV A (CONT’D) Capacity 14 kV A (1 1.9 kW) 1 18 kV A (15.3 kW) 1 22 kV A (18.
24 1600XP Series Installation and Operation Manual ST ANDARD MODELS: 14 – 22 KV A (CONT’D) Capacity 14 kV A (1 1.9 kW) 1 18 kV A (15.3 kW) 1 22 kV A (18.7 kW) 1, 2 Mechanical Design Enclosure Enclosure of unit made from sheet metal meeting NEMA1 and UL Size (HxWxD) (max) 39.
25 1600XP Series Installation and Operation Manual Operating the UPS The 1600XP should be installed and adjusted by an operator . Once installed, the 1600XP is designed to be operated by laymen. Anyone not familiar with this UPS should read the manual before attempting to operate it.
26 1600XP Series Installation and Operation Manual Battery Backup Time and Discharge Process The UPS batteries provide approximately 5-7 minutes of back-up time depending on the 1600XP unit kV A rating. These times are valid when the unit is operating under full load and at the rated power factor .
27 1600XP Series Installation and Operation Manual Starting/Stopping the UPS T urn the main circuit breaker (MCCB) on the back of the UPS (see pages 65-66) to the ON position. The breaker should normally remain in the ON position. V erify that the On-Line LED on the front panel (see page 32) lights green.
28 1600XP Series Installation and Operation Manual Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge. The recharge process usually consists of three periods. During the rst period, the current is maintained at approximately 1 ampere.
29 1600XP Series Installation and Operation Manual Operating Modes On-Line (Run operation) The following illustration shows circuit power ow when the UPS is operating normally in the On-Line mode. The UPS rectier , including a boost chopper circuit, converts AC input power to DC power .
30 1600XP Series Installation and Operation Manual Battery Backup (On batteries) The following illustration shows power ow during the battery backup mode. When commercial AC power failures occur , the UPS’s batteries instantly begin supplying DC voltage to the UPS’s main inverter circuit.
31 1600XP Series Installation and Operation Manual Audible Alarm Functions An audible alarm (buzzer) will sound when the UPS is in the battery backup mode, has a fault, has low battery voltage, or is in an overload condition. The buzzer will also beep each time an effective item is touched on the touchscreen.
32 1600XP Series Installation and Operation Manual Display and Keys Front Panel Layout The front panel consists of several elements for monitoring and operation of the UPS.
33 1600XP Series Installation and Operation Manual LCD T ouchscreen Layout The touchscreen serves as input and display . T ouch the active portion of the display to execute a com- mand. Startup Display The default opening screen for the UPS is the Main screen.
34 1600XP Series Installation and Operation Manual The second row of keys are the function tabs. At the bottom of the display three event codes display the latest operational information: Faults, W arnings, and the current UPS System Mode. (See pages 53 – 56.
35 1600XP Series Installation and Operation Manual Status Indicators The four top and three bottom UPS status Indicators on the main screen and their meanings are listed in the table below . . Indicator Functional Description 96% Shows the current load percentage.
36 1600XP Series Installation and Operation Manual T ouchscreen Menu T ree Front Panel Layout The diagram below shows the menu tree for the touchscreen display . The four folder tabs and their associated sub-menu choices are shown on the left, and a description of the displays /choices are detailed on the right.
37 1600XP Series Installation and Operation Manual Screen T ab: Main The Main tab is also the opening tab on startup for the UPS. Press RUN to place the UPS in On-Line mode, and press STOP to place the UPS in Bypass mode.
38 1600XP Series Installation and Operation Manual Keypad Controls The keypad uses a alphanumeric format similar to that used on telephone 12-key keypad. Rapidly press a key 1 to 5 times to select the desired character . For instance, quickly press the 7PQRS key four times to enter an “R.
39 1600XP Series Installation and Operation Manual Screen: Security Passwords & Keypad The UPS has several levels of security password avail- able: USER (USR) , ADMIN (ADM), and other security levels for use by service and factory representatives.
40 1600XP Series Installation and Operation Manual Screen T ab: Monitor The top screen under the Monitor tab is a graphical power ow block diagram that acts as a mimic display showing power ow through the UPS sections (Input, Output, Bypass, and Battery) and the UPS status (On-Line, Backup, Bypass, Shutdown).
41 1600XP Series Installation and Operation Manual MONITOR T AB On-Line DVCOH ASYN Main Monitor Settings Records 12:35 PM INV HOME USR BYP BA T D&E IN OUT DC C&C On-Line DVCOH ASYN Main Monito.
42 1600XP Series Installation and Operation Manual Screen T ab: Settings The tables on pages 47 – 51 list the 1600XP Settings parameters that can be viewed in the MONIT OR tab.
43 1600XP Series Installation and Operation Manual ID BLOCK BYP ASS BLOCK CTRL/CFG (SCC)BLOCK On-Line DVCOH ASYN Main Monitor Settings Records 12:35 PM INIT HOME USR ID 1/3 001 Manufacturer 002 T ypeform 003 Serial No.
44 1600XP Series Installation and Operation Manual Changing UPS Parameter Settings Press the parameter to be changed and the display will open with an appropriate data entry screen. Settings that cannot be changed will respond with “Item cannot be changed” shown at the bottom of this page.
45 1600XP Series Installation and Operation Manual Recalibrate the T ouchscreen The touchscreen on the UPS is shipped from the factory already calibrated. However , at some point the touchscreen calibration may need to be refreshed so that the active portion of the screen matches the underlying graphics.
46 1600XP Series Installation and Operation Manual Settings Parameters The following table lists parameters parameters that can be viewed under the MONITOR tab of the touch- screen display . The security levels are, from lowest to highest level: Access Level Sec.
47 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 001 Manufacturer UPS Manufacturer - Stores up to 16 characters.
48 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 101 Input Cong Input Conguration which tell the voltage and frequency .
49 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 136 Inpu.
50 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 209 Outp.
51 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 303 Bypa.
52 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 503 Discharge Cur- rent Battery Discharge Current - UPS calculates and shows discharged current during Backup and 0.
53 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 528 Ex B.
54 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 617 SPor.
55 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 644 Remote SD Status Status of Remote Shutdown Contact - If close, UPS go to shutdown mode if com- mand id 645 is congured.
56 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 658 En Restart Enable Restart - Non-volatile conguration.
57 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 704 UPS Lifetime UPS Lifetime Remaining T ime - Non-volatile history record.
58 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 719 T otal Warnings T otal No.
59 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 813 P2X .
60 1600XP Series Installation and Operation Manual 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By T ab Block 856 REye Baud* Remote Eye’s Baud Rate - Non-volatile conguration.
61 1600XP Series Installation and Operation Manual Records If the selected Record buffer has no records, the display will return the message “NO RECORD.
62 1600XP Series Installation and Operation Manual System Fault Messages A Fault message is generated when either a fault condition occurs, or a warning condition occurs three times within ten minutes. The table below shows the possible fault messages and what actions need be taken.
63 1600XP Series Installation and Operation Manual INVOLR Inverter Overload (Resettable) – Output overload condition oc- curred. Reduce equipment load to 100% or less, the UPS will auto-restart. OOC Output Overcurrent – UPS is over- loaded. Shut down excess equipment to reduce load.
64 1600XP Series Installation and Operation Manual BYPUV Bypass Undervoltage – Bypass voltage less than UPS specica - tions. Depends on UPS mode. CALL Service Call Required – Inspection of the unit is advised. Have inspection/service performed.
65 1600XP Series Installation and Operation Manual System Mode Messages A UPS Mode message is generated when the UPS changes operating mode. The following tables list the possible operating modes for the UPS. Display Meaning Backup Backup – Power comes from other than input.
66 1600XP Series Installation and Operation Manual LB Low Battery – The battery level has dropped low (about 90% or less) during operation. Continued operation in this mode will deplete battery and cause output shut down. Immediately shut down the load equipment in an orderly fashion and then press the STOP key .
67 1600XP Series Installation and Operation Manual UPS Protection System System Protection Features The following schematic shows the electrical locations of the protection devices on the UPS. System Protection Functions The following charts show the built-in system fault protection functions on all the UPS models.
68 1600XP Series Installation and Operation Manual BUIL T -IN UPS F AUL T PROTECTION FUNCTIONS (CONT’D) Protection Item Internal Overheat DC Circuit Overvoltage DC Circuit Overcurrent LCD Message OV.
69 1600XP Series Installation and Operation Manual Parts Replacement The following list shows recommended intervals for periodic replacement of certain UPS parts: Aluminum electrolytic 1. capacitors: Replace once every 5 years. Fuses: Replace once every 7 years.
70 1600XP Series Installation and Operation Manual Refer to Figure 1 for location of UPS referenced material. Refer to Figure 2 for material referring to the receptacle panel module. There are dif ferent panels available depending on the UPS typeform.
71 1600XP Series Installation and Operation Manual Optional MB (Maintenance Bypass) Units The following illustration shows the circuit power ow when the UPS is operating in the optional Mainte - nance Bypass mode. The input jumper on the UPS must be set for 240 V AC.
72 1600XP Series Installation and Operation Manual External Maintenance Bypass Wiring The following connections must be made to the Utility Panel and the Load Panel. The Main UPS output is located on the terminal block on the back of the UPS. (TB-4(X1) and TB-7(X3) 240 V AC.
73 1600XP Series Installation and Operation Manual External Layouts/Dimensions/Shipping W eights Dimensional Data DIMENSIONAL DA T A 3.6 kV A 6 kV A 8 kV A 10 kV A 14 kV A 18 kV A 22 kV A A 22.1 in. (561 mm) 27.5 in. (698 mm) 28.3 in. (719 mm) 28.3 in.
74 1600XP Series Installation and Operation Manual External Layout for 3.6kV A and 6kV A units RemotEye III RS232 Port Remote Contacts Port (Male) T erminal Block Cover MCCB.
75 1600XP Series Installation and Operation Manual SNMP Port (Remote -Eye III Slot) SNMP Port (Remot -Eye III Slot).
76 1600XP Series Installation and Operation Manual.
77 1600XP Series Installation and Operation Manual Index A AC input mode 29 Altitude 20 , 23 Application 5 Audible alarm 5 , 58 , 59 functions 31 Automatic Retransfer 23 B Backup mode 30 Battery backu.
78 1600XP Series Installation and Operation Manual AUTO/MAN 22 input 22 output 22 W arning 10 Front Panel layout 32 , 33 , 36 , 38 , 39 G ground Importance of, 7 terminals 14 ground RS-232C 18 Groundi.
79 1600XP Series Installation and Operation Manual output disconnect 3 Overload Capacity 22 Overvoltage DC 59 output 58 P Parameters changing 44 , 46 Passwords 39 Peak Output Current 22 Power Backup 5.
80 1600XP Series Installation and Operation Manual T T erminal Block 13 , 15 Theory of Operation 5 torque, tightening 14 T ouchscreen calibrate 45 control icons 34 keypad 38 layout 33 menu tree 36 mim.
.
INDUSTRIAL DIVISION 13131 West Little Y ork Road, Houston, T exas 77041 T el (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204 www .
An important point after buying a device Toshiba 1600XP (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Toshiba 1600XP yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Toshiba 1600XP - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Toshiba 1600XP you will learn all the available features of the product, as well as information on its operation. The information that you get Toshiba 1600XP will certainly help you make a decision on the purchase.
If you already are a holder of Toshiba 1600XP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Toshiba 1600XP.
However, one of the most important roles played by the user manual is to help in solving problems with Toshiba 1600XP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Toshiba 1600XP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
