Instruction/ maintenance manual of the product EK22GL Thomas & Betts
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INSTR UCTION MANU AL 999 4521.5 © 2001 Greenlee Textron IM 1552 10/01 Read and understand all of the instructions and saf ety inf or mation in this manual bef ore operating or ser vicing this tool.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 2 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 All specifications are nominal and may change as design improve- ments occur. Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 3 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 IMPOR T ANT SAFETY INFORMA TION This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 4 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 5 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Identification Identification Specifications EK22GL 1. Housing 2. Retract Button 3. Battery Cartridge 4.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 6 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Operation Charging the Battery Read the instructions supplied with the battery charger. Battery Condition Wear eye protection when operating or servicing this tool.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 7 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Operation (cont’ d) Preparing Cable Follow the lug manufacturer’s instructions for appropriate cable strip length.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 8 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Dies and Connectors Die Selection Crimps made on copper cable with Greenlee K22-type dies and the connectors listed here are UL classified and CSA certified.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 9 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Maintenance Each Operating Day Before use: 1. Inspect dies for wear or damage such as cracks, gouges, or chips.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 T r oubleshooting Before You Begin 1. Make sure that the battery is charged. Recheck the battery after several minutes to make sure the battery is holding its charge.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 11 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Disassembl y Main Components 1. Remove the battery. 2. Drive out the pin (37). Remove the die holder assembly (28).
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 12 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Assembl y Motor, Gearbox, and Bearing 1. Install two fillister head screws (112) into the spacer (not numbered) and motor (90).
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 13 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 14 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Illustration 13 12 15 18 14 16 17 25.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 15 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Illustration 72 73 83 79 81 80 76 74.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 16 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 P ar ts List Key Part No. Description Qty 7 500 7151.3 Circuit board, programmed ......
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 17 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 P ar ts List (cont’ d) Key Part No. Description Qty 500 1354.8 Pump housing, reservoir assembly (includes items 72–83) 72 500 4144.
EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 18 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Printed in the USA Greenlee Textron / Subsidiary of Textron Inc.
An important point after buying a device Thomas & Betts EK22GL (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Thomas & Betts EK22GL yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Thomas & Betts EK22GL - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Thomas & Betts EK22GL you will learn all the available features of the product, as well as information on its operation. The information that you get Thomas & Betts EK22GL will certainly help you make a decision on the purchase.
If you already are a holder of Thomas & Betts EK22GL, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Thomas & Betts EK22GL.
However, one of the most important roles played by the user manual is to help in solving problems with Thomas & Betts EK22GL. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Thomas & Betts EK22GL along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center