Instruction/ maintenance manual of the product PGT5-100 Thermo Products
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THERMO PRODUCTS,LLC. BOX 217 NORTH JUDSON, IN 46366 PHONE: (574) 896-2133 MG-807C ECN 4403- MA MADE IN USA INSTALLATION AND SERVICE MANUAL MODELS: PGT5-100, PGT11-125, PGT16-160, PGL20-180, PGL33-250,.
TABLE OF CONTENTS SECTION B EGINNING PAGE WARNING AND I NSTRUCTION LABELS 1 WARNINGS AND CAUTI ONS 2 I. GENERAL I NSTRUCTIONS 3 II. GENERAL INSTALLATION 3 A. CODES AND CLEARANCES 3 B. CONSTRUCTION MATERIALS 3 a. COMBUSTIBLE MATERIALS 3 b. NON-COMBUSTI BLE MATERIALS 3 C.
All installatio ns and services must be performed by qualified service personnel. 1 This page contains reproductions of the variou s w arning and ins truction labels placed on the Therm o Pride Power Gas Furnaces. Please read an d comply w ith th e contents of these labels .
All installatio ns and services must be performed by qualified service personnel. 2 This page contains various w arnings and cautions reproduced from the Power Gas Furnace Manual.
All installatio ns and services must be performed by qualified service personnel. 3 I. GENERAL INSTRUCTIONS These instructions must be read in their entirety before installing the f urnace. It is the in staller's responsibility to do the following : 1.
All installatio ns and services must be performed by qualified service personnel. 4 - MINIM UM CLEARANCES TO COMB USTIBLE M ATERIALS - MODEL NO. FROM SIDES OF FURNACE FRONT TOP & SIDES OF PLENUM FROM THE FLUE OR VENT REAR BOTTOM PGT5-100 PGT11-12 5 PGT16-16 0 PGL20-18 0 PGL33-25 0 PGL37-31 2 PGL39-40 0 1 IN.
All installatio ns and services must be performed by qualified service personnel. 5 EXAMP LE: 100,000 BTUH input furn aces requires "two" openin gs of 100 square in ches each . A m inim um openin g of 100 square in ches i s required reg ardless of th e inpu t.
All installatio ns and services must be performed by qualified service personnel. 6 Trim or rem ove nearby trees that cou ld interfere w ith chim ney draft.
All installatio ns and services must be performed by qualified service personnel. 7 NOTE: If this f urnace replaces an appliance w ith a v ent that w as orig inally installed in a comm on vent sy stem.
All installatio ns and services must be performed by qualified service personnel. 8 temperature stability. If the chimn ey is on the hom es exterior and condensing occurs, th e chim ney may be insulated around its exterior to help the flue hold its temperature.
All installatio ns and services must be performed by qualified service personnel. 9 Piping from the n atural gas m eter to th e furnace s hall be in accord w ith requirem ents of th e local utility . Piping from th e LP tank to the fu rnace m ust follow the recomm endations of the gas supplier.
All installatio ns and services must be performed by qualified service personnel. 10 EXAMP LE: A line m us t supply a f urnace of 110,000 BTU/hr input, a h ot water h eater of 40,000 BTU/hr inpu t and gas rang e wi th a 30,000 BT U/hr inpu t capacity .
All installatio ns and services must be performed by qualified service personnel. 11 - COPPER TUBING SIZ E FOR LIQUIFIED PETROLEUM GASES - All black pipe sizes show n are I.D. Seam less copper tubing may onl y be u sed w ith gases that are n ot corrosiv e to it.
All installatio ns and services must be performed by qualified service personnel. 12 TWO PIECE M OUNTING PLATE When m ountin g the bu rner, the upper m oun ting plate m us t be rem oved to provide access to the area in f ront of th e combu stion cham ber.
All installatio ns and services must be performed by qualified service personnel. 13 to have the possibility of being carcinogenic to hu mans. IA RC has also classifi ed these f ibrous materials as group 2A carcinogen s w hen they hav e underg one long term expos ure to tem peratures greater than 1800 0 F.
All installatio ns and services must be performed by qualified service personnel. 14 Furnace Model Orifice Size M anifold Gas Pressure No. Turns Closed* ** PGL 16-160 Nat #J (.277) 2.4” W.C . 24 PGL16- 160 LP #8(.199) 2.9” 24 PGL20- 180Nat #J(.277) 3.
All installatio ns and services must be performed by qualified service personnel. 15 In sum m ary , settin g the com bus tion air on th e Thermo Pride Midco RE32 pow er gas convers ion burn er is extrem ely critical.
All installatio ns and services must be performed by qualified service personnel. 16 EXAMP LE: Heating outpu t of f urn ace is 100,000 x 1.4 ÷ 100 = 1400 CFM. A ir conditioni ng in stalled is 4 ton s x 400 CFM = 1600 C FM or 48,000 BTU's . NOTE: T he duct sy st em m us t be sized f or the larger CFM requ irem ent f or cooling .
All installatio ns and services must be performed by qualified service personnel. 17 DUCT WORK/AIR CONDITIONING: If the fu rnace is used in conn ection w ith sum m er air conditioning (cooling), the f urnace shou ld be installed parallel w ith or on the u pstream side of th e evaporator coil to avoid con densation in the f urnace heat exchang er.
All installatio ns and services must be performed by qualified service personnel. 18 A. 400 CFM X 3 TON (36,000 BT U'S) = 1,200 CFM FOR COOLIN G B.
All installatio ns and services must be performed by qualified service personnel. 19 N. FAN AND LIMIT POSITION AND LOCATION Power gas furnace models P GL5 thro ugh PGL20 ar e shipped with the f an and limit control pr e-m ounted in the vestibule.
All installatio ns and services must be performed by qualified service personnel. 20 A. FAN & LIMIT LOCATION WIT H H-COIL: The fan & limit con trol shou ld be mou nted betw een th e H-coil cabinet an d furn ace. For distances from top of plenu m and fu rnace, see ch art above.
All installatio ns and services must be performed by qualified service personnel. 21 All electrical wirin g mus t be installed in st rict accordance w ith local ordinan ces and codes. In the absen ce of local ordinances an d codes, all electrical w iring mu st be in accordan ce w ith the National Electrical C ode (ANSI/NFPA 70- LA TEST EDIT ION).
All installatio ns and services must be performed by qualified service personnel. 22.
All installatio ns and services must be performed by qualified service personnel. 23.
All installatio ns and services must be performed by qualified service personnel. 24.
All installatio ns and services must be performed by qualified service personnel. 25.
All installatio ns and services must be performed by qualified service personnel. 26 Wiring: All electrical w iring m ust be ins talled in strict accordan ce w ith local ordinan ces and codes.
All installatio ns and services must be performed by qualified service personnel. 27 II. STARTING THE UNIT A. INITIAL START UP: 1. Check all w irin g for l oose conn ections and proper hook up. 2. Le ak test ga s pip ing conne ctio ns. 3. Check tubing to the pressure sw itch to m ake sure it is pushed fi rmly onto the pressure tap.
All installatio ns and services must be performed by qualified service personnel. 28 elevation of 2,000 feet or less, n o reduction in in put is requ ired. Your gas s upplier w ill su pply y ou w ith th e correct BTU and orifice sizing in form ation. To check the input of y our natural g as fu rnace, proceed as follow s: a.
All installatio ns and services must be performed by qualified service personnel. 29 ORIFICE CHART FURNACE MODEL NO. L.P. NAT. PGT5-100 PGT11-125 PGT16-160 PGL20-180 PGL33-250 PGL37-312 PGL39-400 .113 OR #33 DMS .1285 OR #30 DMS .144 OR #44 DMS .213 OR #3 DMS .
All installatio ns and services must be performed by qualified service personnel. 30 V. DEALER MAINTENANCE A. ELECTRICAL: 1. Check all w iring f or loose conn ections. 2. Check for correct voltage at th e furn ace w hen operatin g. 3. Check amp- draw on blow er m otor and bu rner to ass ure they are not ex ceeding n am e plate am p rating.
All installatio ns and services must be performed by qualified service personnel. 31 Reassem ble the furnace to its original construction . Remoun t the burner bein g certain th at the air tube is properly inserted into the cham ber opening (see Burner Installation section).
All installatio ns and services must be performed by qualified service personnel. 32 VII. REPLACEMENT PARTS.
All installatio ns and services must be performed by qualified service personnel. 33.
All installatio ns and services must be performed by qualified service personnel. 34.
All installatio ns and services must be performed by qualified service personnel. 35.
All installatio ns and services must be performed by qualified service personnel. 36.
An important point after buying a device Thermo Products PGT5-100 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Thermo Products PGT5-100 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Thermo Products PGT5-100 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Thermo Products PGT5-100 you will learn all the available features of the product, as well as information on its operation. The information that you get Thermo Products PGT5-100 will certainly help you make a decision on the purchase.
If you already are a holder of Thermo Products PGT5-100, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Thermo Products PGT5-100.
However, one of the most important roles played by the user manual is to help in solving problems with Thermo Products PGT5-100. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Thermo Products PGT5-100 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
