Instruction/ maintenance manual of the product Hinged Patio Door System Single Panel Assembly Unit Therma-Tru
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P A TIO DOOR S YSTEMS ® Therma-T ru Hinged Patio Door System Single Panel Unit Assembly Read all instructions before starting. The applicable standards for these products are governed by the International Residential Code. Copies of performance ratings and testing are available on our website www.
Part identification Inswing sill Outswing Sill Door Bottom - Inswing Door Bottom - Outswing Standard Hinge Adjustable Hinge Head Jamb Lock Jamb Hinge Jamb Head & Lock Weatherstrip Door Panel Hinge Weatherstrip Multi-point Lock Strikes Standard S trike Inswing Inswing Flange Outswing Flange Not all parts shown will be included in package.
Part identification - continued T ools/materials required #10 x 3/4” flat head screw #8 x 1-1/4” flat head screw #8 x 3/4” wafer head screw #10 x 2-1/2” flat head screw #8 x 2” flat head screw #6 x 3/4” flat head screw #8 x 3/4” flat head screw This is a listing of tools that may be required to assemble unit.
1 2 REMO VE COMPONENTS FROM P ACKA GING A TT ACH HINGES T O DOOR NOTE: Product that is purchased with the multi-point lock system will have additional instructions in the handle hardware box. Installation instructions will be included in the site package.
2 3 A TT ACH HINGES T O DOOR - continued INST ALL DOOR BOTT OM Adjustable Hinge Option #8 x 1-1/4” Attach hinge to door Locate the “H” and “V” markings on hinges. The two “H” hinges go in top and bottom locations with the “V” hinge in the center.
INST ALL WEA THERSTRIP Apply Weatherstrip to Active Frame Parts Press in kerf with hand. Trim Bottom End T rim weatherstrip as shown. Lock Jambs Hinge Jambs Head Jambs Align starting end with Align starting end with Align starting end with head gain. head gain.
INST ALL STRIKES 5 Fasten Security Strike Assembly to Lock Jamb Fasten with (2) #9 x 3/4" flat head screws or (2) 16 gauge 1/2" x 7/16" crown staples (not supplied) through strike plate on back side of jamb. NOTE: Do not staple through screw holes when using staples in place of screws.
A TT ACH HINGES T O JAMB 6 Fasten Hinges to Hinge Jamb Place hinges into hinge mortise. Pre-drill 1/8” dia. pilot holes through jamb. Fasten top hinge with (2) #10 x 3/4” flat head screws in hole locations shown. Fasten middle and bottom hinges each with (3) #10 x 3/4” flat head screws leaving top hole vacant.
FRAME ASSEMBL Y 7 Fasten Side Jambs to Head Jamb Butt and align head jamb to side jambs. Pre-drill 1/8” dia. pilot holes through side jamb into head jamb. Fasten side jambs to head jamb with (3) #10 x 2 1/2” flat head screws through lock and hinge jamb into head jamb.
FRAME ASSEMBL Y - continued 7 Outswing Sill Option Partially Set Sill Screws in Jambs Drive (1) #8 x 2” flat head screw through holes in both side jambs until tips barely protrude through jamb face. Caulk Entire Sill Gain Apply a 1/4” bead of sealant to sill gain and a bead that matches upper profile of sill.
FLANGE INST ALLA TION 8 Align and Install Side Flanges Align edge of side flange with bottom of side jambs. Firmly press into kerf in jamb using a rubber mallet if necessary .
DOOR INST ALLA TION 9 Place Door into Frame Lay frame on flat surface with hinges on jamb pointed up as shown. Slide door down on top of skids. Make 2 “Insert Skids” Make from 2 x 6 boards.
DOOR INST ALLA TION - continued 9 Engage Hinge Knuckles T ap with hammer or rubber mallet as required to line up hinge knuckles and engage. Install Hinge Pins T ap in pins.
A TT ACH TRANSPOR T CLIP 10 Standard Lock Option Attach Transport Clip to Door Insert tab into latch bore. Position reference lip at edge of stile against exterior side of door. Fasten with (2) #6 x 3/4” flat head screws. Multi-point Lock Option Attach Transport Clip to Frame Close door into frame ensuring margins are even at head jamb.
A TT ACH TRANSPOR T CLIP - continued UNIT READ Y FOR INST ALLA TION 10 11 Attach Transport Clip to Frame Close door into frame ensuring margins are even at head jamb. Fasten transport clip to frame with (2) #6 x 3/4” flat head screws. Unit can now be transferred for installation.
1687 W oodlands Dr. Maumee, OH 43537 1-800-THERMA TRU (843-7628) www.thermatru.com P A TIO DOOR S Y STEMS © 2004 Therma-Tru Corp. Therma-Tru Doors is an operating company of Fortune Brands, Inc.
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