Instruction/ maintenance manual of the product T201 Teledyne
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MANUAL ADDENDUM MODEL T201 AMMONIA ANAL YZER (For use with the T200 Op erators Manual, P/N 06858) TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TELEDYNE-API) 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 TOLL-FREE: 800-324-5190 FAX: 858-657-9816 TEL: 858-657-9800 E-MAIL: api-sales@teledyne.
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07271B DC N6646 i ABOUT THIS MANUAL This addendum is to be used in conjunction with the T200 NOx Analyzer manual, p/n 06858; for operating the T201 analyz er; it includes document(s) as listed below. Part No. Name/Description 07356 T201 Spare Parts List (in Section 7.
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Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual T201 Ammonia Analyzer 07271B DC N6646 iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these mes sages carefully.
iv 07271B DC N6646 CONSIGNES DE SÉCURITÉ Des consignes de sécurité important es sont fournies tout au long du présent manuel dans le but d’év iter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivem ent ces consignes.
07271B DC N6646 v TABLE OF CONTENTS MODEL T201 AMMO NIA ANALYZER ............................................................. I CONSIGNES DE SÉCURI TÉ ......................................................................... IV 1.0 T201 AMMONI A ANALYZER .
vi 07271B DC N6646 Table 2-4. NO Calibration Procedur e - NO Gas thr ough the SPAN Port ....................... 19 Table 2-5. Confirming Amm onia Converter Effici ency ................................................... 21 Table 2-6. NH 3 Calibration Procedure – NH 3 Gas through t he SAMPLE Port .
07271B DC N6646 7 1.0 T201 AMMONIA ANALYZER This manual is to be used in conjunction with the T200 NO x Analyzer manual, p/n 06858 supplied with this instrument. It is i mportant that you familiarize yourself with the workings of the NO x analyzer be fore proceeding with NH 3 measurements.
T201 Ammonia Analyzer Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 8 07 271B DCN6646 Figure 1-1. T201 Pneumatic Connection Diagra m w/External Calibrator Option (ECO).
Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual T201 Ammonia Analyzer 07271B DC N6646 9 Figure 1-2. T201 and M501 NH 3 Pneumatic Flow M501NH3 TNX OUT TN OUT SPAN GAS INLET Zero Gas Valve Span Gas Valve Sample Gas Valve ZERO AIR INLET SAMPLE GAS INLET PUMP Optional Sample Filter P/N 016300800, 1 Micron PTFE Or P/N 055710000, 0.
T201 Ammonia Analyzer Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 10 07271B DC N6646 1.1 T HEORY OF O PERATION The Teledyne-API Model T201 analyzer measures ammonia by oxidizing it to nitri.
Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual T201 Ammonia Analyzer 07271B DC N6646 11 The ammonia converter efficiency factor (NH 3 _CE_FACTOR1) is discussed in more deta il in Section 2.3 of this manual. The conversion efficiency of the M501 NH 3 should be checked prior to starting long term tests.
T201 Ammonia Analyzer Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 12 07271B DC N6646 As can be seen from the above reactions, the calculation of the ammonia concentration and overall calibration of the instrument must be done carefully, if accurate ammonia conc entrations are to be measured.
Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual T201 Ammonia Analyzer 07271B DC N6646 13 1.4 T201 A NALYZER S PECIFICATIONS Table 1-1. T201 Operating Specifications Ranges Min: 0-50 ppb Full s.
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07271B DC N6646 15 2.0 CALIBRATION PROCEDURE This section begins with a high-level overview of the calibration procedur e for the T201 analyzer. Details are provided starting in Section 2.1. First, take the time to read the T200 manual to familiarize yourself with the Chemiluminescenc e process.
Calibration Procedure Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 16 07271B DC N6646 2.1 Z EROING THE A NALYZER The analyzer can be zeroed by either applying zero air straight to th e sample port or through the optional Ze ro/Span valves, if installed.
Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual Calibration Procedure 07271B DC N6646 17 Table 2-2. Zero Calibration Procedu re - Z ero Gas through ZERO Port Step No. Action Comment 1. Press CALZ The T201 enters the calib rate mode from sample mode.
Calibration Procedure Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 18 07271B DC N6646 Table 2-3. NO Calibration Procedure – NO Gas through the SAMPLE Port Important: Each channel (TN x and NO x ) must be Spanned individually Step No. Action Comment 1.
Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual Calibration Procedure 07271B DC N6646 19 Table 2-4. NO Calibration Procedure - NO Gas through the SPAN Port Step No. Action Comment 1. Press CALS The T201 enters the calib rate mode from sample mode.
Calibration Procedure Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 20 07271B DC N6646 The most important criterion an indi vidual can avail them selves of when spanning an analyzer with ammonia gas is “patien ce”. Ammonia is a very sticky gas and the response of the analyzer/calibration system depends on a number of factors.
Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual Calibration Procedure 07271B DC N6646 21 Table 2-5. Confirming A mmonia Converter Efficiency Step No. Action Comment 1. Press CAL The T201 enters the calib rate mode from Sample mode. 2. Channel Selection Press TN X then Press ENTR .
Calibration Procedure Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 22 07271B DC N6646 Table 2-6. NH 3 Calibration Procedure – NH 3 Gas through the SAMPLE Port Note In the example outlined abov e, the displayed ammonia concentration is being increased by 2.
Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual Calibration Procedure 07271B DC N6646 23 Table 2-7. NH 3 Calibration Procedure – NH 3 Gas through the SPAN Port Step No. Action Comment 1. Press CALS The T201 enters the calib rate mode from Sample mode.
Calibration Procedure Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 24 07271B DC N6646 This page intentionally left blank..
07271B DC N6646 25 3.0 CONFIGURABLE ANALOG OUTPUT OVERVIEW There are three different methods to extract concentration data from the analyzer: internal data acquisition syst em (DAS), hyperlink, or strip chart .
Configurable Analog Outpu t Overview Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 26 07271B DC N6646 Table 3-2. Analog Output Pin-Outs PIN ANALOG OUTPUT VOLTAGE SIGNA L CURRENT SIGNAL 1 V Ou.
07271B DC N6646 27 4.0 MAINTENANCE SCHEDULE The maintenance requirements of th e T201 are the same as a standard T200 NO x analyzer but with additional maintenance items ( Table 4-1). Please refer to Section 13 in the T200 Operator Manual for the T200 maintenance schedule and for main tenance and repair procedures.
Maintenance Schedule Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 28 07271B DC N6646 Table 4-2. M501 NH 3 Converter Rebuild Parts List Part No. Description KIT000193 RETROFIT, M501 NH 3 INNER TUBE w/SCREEN KIT000139 REBUILD, CERAMIC BUSHINGS, M501 NH 3 HE0000007 CERAMIC HEATER, 220W@60V M501XX 4.
Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual Maintenance Schedule 07271B DC N6646 29 4.3 R EPLACING THE T HERMOCOUPLE The following instructions provide th e necessary information to replace the existing thermocouple. Figure 4-2 is provided for reference.
Maintenance Schedule Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 30 07271B DC N6646 Once you have the right too ls and parts, replace the thermocouple as follows: 1.
Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual Maintenance Schedule 07271B DC N6646 31 18. After the Auto-Tune process is completed, verify that the “process” temperature is indicating that the desired temperature is stable and being regulated.
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07271B DC N6646 33 5.0 ALARMS AND CAUTIONS Please refer to the T200 Operation Ma nual for a functiona l block diagram of the analyzer. 5.1 A LARM During initial warm up the internal Zero/Span factory op tion may exhibit a “Block Temperature” warning.
Alarms and Cautions Teledyne API Model T201 NH 3 Analyzer Operator Ma nual 34 07271B DC N6646 This page intentionally left blank..
07271B DC N6646 35 6.0 CALCULATING MOLY CONVERTER EFFICIENCIES 6.1 P URPOSE To provide instructions on how to cal culate the efficiency of a Moly converter when using a GPT method of testing converter.
Calculating Moly Converter Efficiencies Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual 36 07271B DC N6646 3. The first gas check is t o test to see how much the converter is eating NO gas or out gassing NO gas. Bypass the converter in th e machine, by placing a short piece of tubing in place of the converter.
07271B DC N6646 37 MOLY TEST DATA SHEET Line # TEST RESULT 2 LEAK-CHECK (WHEN HOT) YES / NO 3 NO X RESPONSE (MOLY BYPASSED) __________ 4 NO X RESPONSE (MOLY IN-LINE) __________ 5 OUT-GASSING / EATING .
Calculating Moly Converter Efficiencies Teledyne API Model T201 NH 3 Analyzer Operat or Ma nual 38 07271B DC N6646 This page intentionally left blank..
07271B DC N6646 39 7.0 T201 SPARE PARTS LIST This section lists the spare parts for the T201; however, due to the dynamic nature of spare parts numbe rs, it is recommended that you refer to our Website or contact Sales for recent updates. (Reference: 07356 29 March 2012, 12:17PM) PARTNUMBER DESCRIPTION 000940100 CD, ORIFICE, .
T201 Spare Parts List Teledyne API Model T201 NH 3 Analyzer Operat or Manual 40 07271B DC N6646 (Reference: 07356 29 March 2012, 12:17PM) PARTNUMBER DESCRIPTION 049310100 PCA,TEC DRIVER,PMT,(KB) 051211000 ASSY, O3 DESTRUCT W/FTGS (MNFLD - EXH) * 052930200 ASSY, BAND HEATER TYPE K, NOX 055710000 ASSY, FLT, INLINE SS, 3/8” CONN, 0.
Teledyne API Model T201 NH3 Analyzer Operator Manual 07271B DC N6646 41 (Reference: 07356 29 March 2012, 12:17PM) PARTNUMBER DESCRIPTION HW0000685 LATCH, MAGNETIC, FRONT PANEL KIT000095 AKIT, REPLACEM.
T201 Spare Parts List Teledyne API Model T201 NH 3 Analyzer Operat or Manual 42 07271B DC N6646 This page intentionally left blank..
An important point after buying a device Teledyne T201 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne T201 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne T201 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne T201 you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne T201 will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne T201, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne T201.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne T201. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne T201 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
