Instruction/ maintenance manual of the product t100h Teledyne
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MODEL T100H UV FLUORESCENCE SO 2 ANALYZER Addendum to T100 Operation Manual, PN 06807 © TELEDYNE ADVANCED POLLU TION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 USA Toll-free Phone: 800-324-519 0 Phone: 858-657-980 0 Fax: 858-657-981 6 Email: api-sales@teled yne.
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iii SAFETY MESSAGES Important safety messages are provided througho ut this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert sy mbol, and are placed throughout thi s manual; the safety symbols are also lo cated inside the instrument.
Teledyne API - T100H Addendum to T 100 Operation Manual iv CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long d u présent manuel dans le but d’éviter des blessures corporelles ou d’e ndommager les in stru ments.
v WARRANTY WARRANTY POLICY (020 24D) Prior to shipment, T-API equipment i s thoroughly inspected and tested. Should equipme nt failure occur, T-API assures its customers that promp t service and support will be available.
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vii ABOUT THIS ADDENDUM This T100H addendum, PN 07265, is to be used in conjunction with the T100 manual, PN 06807; it is comprised of multiple documents, in PDF format, as listed below.
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ix TABLE OF CONTENTS 1. INTRODUCTION ............................................................................................................................... 11 1.1. T100H Docu mentat ion ........................................................
TABLE OF CONTENTS Teledyne API - T100H Addendum to T100 Operation Manual x 10.3.2. Sensor Module Repair & Clea ning ........................................................................................... 47 10.3.2.1. Adjusting the UV Lamp ( Peaki ng the Lamp ) .
11 1. INTRODUCTION This addendum is based o n the Model T100 Operator s Manual (P/N 06807 ). In most ways the T100H analyzer is identical to the T100 in design and operation, therefore most of the basic set up information, operating instruction s as well as calibration, maintenanc e, troubleshooting and repair meth ods are found in that manual .
Introduction Teledyne API - T100H Addendum to T100 Operation Manual ) 12 Operation Instructions This section includes step by step instructions for ope rating the an alyzer and using its various feature s and functions. Calibration Procedures General information and step by step instru ctions for calibrating your analy zer.
13 2. SPECIFICATIONS, APPROVALS & WARRANTY 2.1. Specifications Table 2-1: Model T100H Basic Unit Specifications Min/Max Range (Physical Analog Output) Min: 0-10 ppm Full scale Max: 0-5,000 ppm Full scal e (selectable, dual ranges and auto rangin g supported) Measurement Units ppm, mg/m 3 (user selectable) Zero Noise 1 0.
Specifications, Approvals & Warrant y Teledyne API - T100H Addendum to T100 Operation Manual ) 14 2.2. CE Mark Compliance Emissions Co mpliance The Teledyne Advanced Pollution Instrumentation UV Fluorescence SO 2 Analyzer was tested and found to be fully compliant with: EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subp art B Section 15.
15 3. GETTING STARTED 3.1. Unpacking and Initial Setup CAUTION To avoid personal injury, always use t wo persons to lift and carry the Model T100H. 1. Inspect the received packages for external shippi ng damage. If damaged, please advise the shipper first, then TAPI.
Getting Started Teledyne API - T100H Addendum to T100 Operation Manual ) 16 3.1.1. Electrical Connections: For full details on the electrical conne ctions of the T1 00H, please refer to the T100 user’s manual (#06807 ), Electrical Connections section.
Teledyne API - T100H Addendum to T100 Operation Manual Getting Started 17 3.2. Pneumatic Connections NOTE To prevent dust from getting into the analy zer, it was shipped with small plugs inserted into each of the pneumatic fittings on the rear panel. Make sure th at all dust plugs are remov ed before attaching exhaust and supply gas lines.
Getting Started Teledyne API - T100H Addendum to T100 Operation Manual ) 18 3.2.1.2. Connections with Inte rnal Valve Options Installed There is no IZS option available for the T100H . An additional valve option (Option 50C - Zero & Two Span Points) is available on the T100 H.
Teledyne API - T100H Addendum to T100 Operation Manual Getting Started 19 3.2.2. T100H Layout FLOW CONTRO L & PRESSURE SENSOR VACUUM PRESSURE SENSOR SAMPL E PRESSURE SENSOR CRITICAL FLOW OR IFICE .
Getting Started Teledyne API - T100H Addendum to T100 Operation Manual ) 20 Figure 3-4: T100H Layout (Basic Unit – No Valve Options ) 07265A DCN6038.
Teledyne API - T100H Addendum to T100 Operation Manual Getting Started 21 3.3. Initial Operation With the following exceptions, the operat ion of the T100H is nearly identical to that of the T100.
Getting Started Teledyne API - T100H Addendum to T100 Operation Manual ) 22 3.3.3. Interferents for SO 2 Measurements Hydrocarbons are a significant interfe r ent for UV fluorescent SO 2 measurements, however, the typical T100H application does not have hydrocarbons in the sampl e st ream.
23 4. FREQUENTLY ASKED QUESTIONS (FAQs) More FAQs are included in the T100 ma nual, which also includes a glossary of terms. Q: How long does the sample pump last ? A: The sample pump shoul d last about one year and the pump diaphragms shoul d to be replaced annually or when necess ary.
Frequently Asked Questions (FA Qs) Teledyne API - T100H Addendum to T100 Operation Manual ) 24 This page intentionally left blank. 07265A DCN6038.
25 5. OPTIONAL HARDWARE AND SOFTWARE With the following additions, change s and exceptions, t he options listed in Tabl e 1-1 of the T100 Manual (P/N 06807) are also available for the T10 0H.
Optional Hardware and Software Teledyne API - T100H Addendum to T100 Ope ration Manual ) 26 5.2. Ambient Zero / Two Ambient Span Valve Option (OPT 50C) This option includes a spe cial set of valves that allows two separate SO 2 mixtures to enter the analyzer from two independent sources.
Teledyne API - T100H Addendum to T100 Ope ration Manual Optional Hardware and Software 27 Table 5-1 describes the st ate of each valve during the analyzer’s variou s operational modes.
Optional Hardware and Software Teledyne API - T100H Addendum to T100 Ope ration Manual ) 28 between the inner and out er tubes is small and the scrub ber’s efficiency is relatively low.
29 6. OPERATING INSTRUCTIONS 6.1. Warning Messages Please refer to the T100 User’s Ma nual (06807), Section 4.2.2, for a list of warnings for the T100H.
Operating Instructions Teledyne API - T100H Addendum to T100 Operation Manual ) 30 6.2.2. Range Units The T100H only displays concentrations in parts per million (10 6 mols per mol, PPM ) or milligrams per cubic meter (mg/m 3 , MGM ). NOT AVAILABLE: Parts per billion (10 9 mols per mol, PPB ) and micrograms per cu bic meter (µg/m 3 , UGM ).
Teledyne API - T100H Addendum to T100 Operation Manual Operating Instructions 31 6.2.4. Default DAS Channels The default Data Channels included in the T100H an alyzer’s software include the CONC, PNUMT & CALDAT channels. The FAST & DETAIL preset chan nels are not included.
Operating Instructions Teledyne API - T100H Addendum to T100 Operation Manual ) 32 6.2.5.2. Control Inputs ZERO CAL HI SPAN CAL ZERO CAL CON TRO L IN A B C D E F U + HI SPAN CAL CON TRO L IN A B C D E.
33 7. CALIBRATION AND CALIBRATION CHECK PROCEDURES Calibration procedures fo r the T100H are the same as thos e for the T100. One exception to this statement is that the T100H has a speci al valve option, Zero and Two Span Point Valve Option - OPT 52 (See Section 5.
Calibration and Calibratio n Check Procedures Teledyne API - T100H Addendum to T100 Ope ration Manual ) 34 STEP THREE: Perform the calibration according to the following flow chart: Anal yzer enter s SPAN cal m ode and the SPAN key appear s.
Teledyne API - T100H Addendum to T100 Ope ration Manual Calibration and Calibratio n Check Procedures 35 7.2. Manual Calibration Check with Ambient Zero and Two Ambient Span Valve Option (OPT 50C) Installed Set up is identical to that shown in STEP ONE of the preceding section.
Calibration and Calibratio n Check Procedures Teledyne API - T100H Addendum to T100 Ope ration Manual ) 36 This page intentionally left blank. 07265A DCN6038.
37 8. INSTRUMENT MAINTENANCE 8.1. Maintenance Schedule There is no Internal IZS offered for the T100H. 8.2. Predictive Diagnostics Because the T100H’s internal pne umatics are monitored in a different manner than those of the T100 ther e are some differences in how the instrument’ s test functions are used as predictive diagnostics.
Instrument Maintenance Teledyne API - T100H Addendum to T100 Operation Manual ) 38 This page intentionally left blank. 07265A DCN6038.
39 9. THEORY OF OPERATION 9.1. The UV Light Path The UV light path of the T100H is similar to that of the T100 (see Section 10.2 of the T100 Manual). The main differences between the T100H and the T100 are: The location of the reference detecto r (See Section 9.
Theory Of Operation Teledyne API - T100H Addendum to T100 Ope ration Manual ) 40 9.1.1. The Reference Detector A vacuum diode UV detector that converts UV light to a DC current is used to measure the intensity of the excitation UV source lamp. The location of the T100H reference detector differs from that of the T100.
Teledyne API - T100H Addendum to T100 Ope ration Manual Theory Of Operation 41 FLOW CONTROL & PRESSURE SE NSOR VACUUM PRESSURE SENSOR SAMPLE PRESSURE SENSOR CRITICAL FLOW ORIFICE 700 cm 3 /min @ 7.
Theory Of Operation Teledyne API - T100H Addendum to T100 Ope ration Manual ) 42 9.2.2.3. Sample Flow Calculation Unlike the T100, which uses a therm al-mass flow sensor to directly measure the gas flow though the instrument, the T100H calculates the gas a s follows.
Teledyne API - T100H Addendum to T100 Ope ration Manual Theory Of Operation 43 9.3. Electronic Operation The following figures repl ace Figures 10-10 & 10-19 of the T100 Manual (P/ N 06807).
Theory Of Operation Teledyne API - T100H Addendum to T100 Ope ration Manual ) 44 AC P O WE R EN T RA NCE ON /O FF SWIT CH Sam pl e Ga s Pre ssu re Sens o r Mo ther b oar d CPU PS 1 ( +5 VDC; ±15 V DC.
45 10. TROUBLESHOOTING & REPAIR For the most part the information contained in Section 11 of the T100 Man ual (P/N 06807) is also applicable to the T100H.
TROUBLESHOOTING & REPAIR Teledyne API - T100H Addendum to T100 Operation Manual ) 46 10.3. Repair Procedures 10.3.1. Repairing the Sample Gas Flow Control Assembly The Critical Flow Orifice is part of the pressure senso r and flow control assembly.
47 10.3.2. Sensor Module Repair & Cleaning NOTE: After any repair or service has been performed on the sensor module, the T100H should be allo w ed to warm up for 60 minutes. Always perform a perform a leak check (See Sec tion 11. 5.1) and calibrate the analy zer (see Section 7) before placing it back in servi ce.
TROUBLESHOOTING & REPAIR Teledyne API - T100H Addendum to T100 Operation Manual ) 48 10.3.2.1. Adjusting the UV Lamp ( Peaking the Lamp ) There are two wa ys in which a mbient conditions can effect the UV Lamp ou tput and there fore the accuracy of the SO 2 concentration measuremen t: Lamp Aging and Lamp Position ing.
Teledyne API - T100H Addendum to T100 Op eration Manual TROUBLESHOOTING & REPAIR 49 Table 10-3: Example of HVPS Power Supply Outputs UVLAMP_SIGNAL ACTION TO BE TAKEN 3500mV±200mV.
TROUBLESHOOTING & REPAIR Teledyne API - T100H Addendum to T100 Operation Manual ) 50 10.3.2.2. PMT Hardware Calibration ( FACTORY CAL ) The sensor module hard ware calibration adjusts the slope of.
Teledyne API - T100H Addendum to T100 Op eration Manual TROUBLESHOOTING & REPAIR 51 8. Set the HVPS coarse adjustment to its minimum setting (0). 9. Set the HVPS fine adjustment switch to its maximum setting (F). 10. Turn the gain adjustment potentiometer clockwise to its maximum setting.
TROUBLESHOOTING & REPAIR Teledyne API - T100H Addendum to T100 Operation Manual ) 52 20. Adjust gain adjustment potentiometer until the NORM PMT value is ±10 mV of the target level from Step 16. 21. Perform span calibration (see Section 7 of the T100 Manual ) 22.
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-1 APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Models T1 00H, 100EH So ftware.
APPENDIX A - Version Specific Software Documentat ion(05244B DCN6038) Model 100EH Instruction Manual A-2 07265A DCN6038.
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-3 APPENDIX A-1: Software Menu Trees, Rev C.0 ZERO SPAN CONC SAMPLE <TST TST> RANGE STABIL VAC PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR.
APPENDIX A - Version Specific Software Document ation (05244B DCN6038) Model 100EH Instruction Manual A-4 LOW HIGH ZERO SPAN CONC SAMPLE <TST TST> SETUP COMM DIAG VARS (Seco ndary Setup Menu) CFG DAS RANG PASS CLK MORE ( Primary Setup Menu) Only appear if reporting range is set fo r AUTO range mode.
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-5 CFG MODEL NA ME SERIAL NUMBER SOFTWARE REVISION LIBRARY R EVISION .
APPENDIX A - Version Specific Software Document ation (05244B DCN6038) Model 100EH Instruction Manual A-6 NAME EVENT PARAMETERS REPORT PERIOD NUMBER OF RECORDS RS-232 R EPORT CHAN NEL EN ABLE CAL. HO LD CFG ACAL 1 1 Only appea rs if Z/S valve is ins talled.
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-7 QUIET COMPUTER SECU RITY HES SEN PR OTO COL E, 7, 1 RS-485 MULTIDROP PROTOC OL ENABLE MODEM ERROR.
APPENDIX A - Version Specific Software Document ation (05244B DCN6038) Model 100EH Instruction Manual A-8 INSTRUMENT IP 5 GATEWA Y IP 5 SUBNET MASK 5 TCP PORT 3 DHCP INSTRUMENT IP GATEWAY IP SUBNET MA.
Models T100H, 100EH Addendum APPENDIX A - Version Specific Software Documentation (05244B DCN6038) A-9 . YES NO PMT DET WARN I NG UV LAMP WARNING DARK CAL WAR NING IZS TEMP WARNING BOX TEMP WARNI NG P.
APPENDIX A - Version Specific Software Document ation (05244B DCN6038) Model 100EH Instruction Manual A-10 5) SAMPLE LED 6) CAL LED 7) FA ULT LED 8) AUDIBLE BEEPER 9) ELEC TEST 10) OPTIC TES T 11) PRE.
APPENDIX B - Spare Parts Note Use of replacement parts other than t hose supplied by Teledyne A d vanced Pollution Instrume ntation (TAPI) may result in non-compliance with Europe an standard EN 61010-1. Note Due to the dy namic nature of part num be rs, please refer to the TAPI Website at http://www.
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069280000 LIST, SPARE PARTS, T100H 3/24/2011 11:04:39 AM PARTNUMBER DESCRIPTION 000940400 CD, ORIFICE, .004 BLUE 000940800 CD, ORIFICE, .012 (NO PAINT) 002690000 CD, LENS, PL-CON (KB) 002700000 CD, LE.
068810000 PCA, LVDS TRANSMITTER BOARD 069340100 DOM, w/SOFTWARE, STD, T100H * 069500000 PCA, SERIAL & VIDEO INTERFACE BOARD 072150000 ASSY. TOUCHSCREEN CONTROL MODULE 072780000 KIT, T100H MANUAL CN0000073 POWER ENTRY, 120/60 (KB) CN0000458 PLUG, 12, MC 1.
Recommended Spare Parts Stocking Levels (Reference 04527 24Mar2011) Part Number Description 1 2-5 6-10 11-20 21-30 UNITS 000940800 CD, ORIFICE, .012 (NO PAINT) 1 2 4 4 002740000 CD FILTER, PMT 360NM(K.
Part Numbe r Description Quantit y 009690100 KIT, TFE FILTER ELEMENTS, 47MM, 5UM (30) 1 018080000 AKIT, DESSICANT BAGGIES (12) 1 FL0000001 FILTER, SS 2 HW0000020 SPRING 2 NOTE01-23 SERVICE NOTE, HOW T.
Appendix C Warranty/Repair Questionnaire Models T100H, 100EH (05029D DCN 6038) TELEDYNE API CUSTOMER SERVICE EMAIL: api-customerservice@teledyne.c om PHONE: (858) 657-98 00 TOLL FREE: (800) 324 -5190 .
Appendix C Warranty/Repair Questionnaire Models T100H, 100EH (05029D DCN 6038) TELEDYNE API CUSTOMER SERVICE EMAIL: api-customerservice@teledyne.c om PHONE: (858) 657-98 00 TOLL FREE: (800) 324 -5190 FAX: (858) 657-98 16 C-2 Test Settings Test Value Observed Value Acceptable Value ETEST PMT Reading 2000 ± 1000MV OTEST PMT Reading 2000 ± 20 MV 2.
An important point after buying a device Teledyne t100h (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne t100h yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne t100h - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne t100h you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne t100h will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne t100h, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne t100h.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne t100h. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne t100h along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
