Instruction/ maintenance manual of the product IGE 3000 Teledyne
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INSTRUCTION MANUAL IGE 3000 ION GAUGE TELEDYNE HASTINGS INSTRUMENTS ISO 9001 CER TIFIED.
169-082010_Io n-Gauge-3000 Page 2 of 21 Manual Print History The print history shown below lists the printing da tes of all revisions and addenda created for this manual. The revision level letter in creases alphabetically as the ma nual undergoes subsequent updates.
169-082010_Io n-Gauge-3000 Page 3 of 21 Table of Contents 1. QUICK START IN FORMATIO N ........................................................................................................ ............................ 5 2. GENERAL INFO RMATIO N ...
169-082010_Io n-Gauge-3000 Page 4 of 21 DANGER HIGH VOLTAGE High voltages capable of causing injury or death are present within t he IGE 3000 Avoid touching the connector sockets, tube pins and all internal circui try within the IGE 3000. SERVICE MUST ONLY BE PERFORMED BY QUALIFIED TELEDYNE INST RUMENTS PERSONNEL.
169-082010_Io n-Gauge-3000 Page 5 of 21 1. Quick S t art Information • Apply Power • Apply 24 VDC Power to the “D ” connector Pin 3 and 4. • After power is applied the IGE 3000 will go through self test, CPU initialization, and L ED test.
169-082010_Io n-Gauge-3000 Page 6 of 21 2. General Information 2.1. GENERAL INFORMATION The Teledyne Hastings Instruments IGE-3000 is a small, fully self contained ion gauge electronics module. The mini- Bayard Alpert style ion gauge tube i s attached to the electronics mo dule by a 12 pin circular connector.
169-082010_Io n-Gauge-3000 Page 7 of 21 2.4. Materials exposed to Vacuum • Yttia coated Iridium • Nickel • 304 Stainless Steel • Glass • Tungsten • Platinum Clad Molybdenum.
169-082010_Io n-Gauge-3000 Page 8 of 21 3. Inst allation 3.1. INSTALLATION 3.2. Receiving Inspection Your instrument has been manufactured, calibrated an d carefully packed so th at upon receiving your order it is ready for ope ration. However, whe n you unpack, please inspect all items f or any obvious signs of damage due to shipment.
169-082010_Io n-Gauge-3000 Page 9 of 21 3.5. “D” Connector Electrical Pin outs The figure below indicates all pin outs. FIGURE 1- IGE-3000 “D” CONNE CTOR NOTE: Set Point High, Set Point Low and Remote Start, use Digital ground Pin 8 as signal return path.
169-082010_Io n-Gauge-3000 Page 10 of 21 4. Operation 4.1. Operation 4.1.1. Apply Power Apply 24 VDC Power to th e “D” connector pin 3 and 4. (Re fer to Section 2.5 /Fi gure 1, for the “D” connector pin out information). After power is applied the IGE-3000 will go through self test, CPU initialization, and LED test.
169-082010_Io n-Gauge-3000 Page 11 of 21 4.2.1. SELECT SELECT is a push-button. Pressing it will scroll th roug h the different availabl e operating modes. Rapidly “double clicking” SELECT will either turn the selected filament on (if unit is off) or off (if the unit is on) Note: Ensure vacuum is below 1x10 -2 Torr.
169-082010_Io n-Gauge-3000 Page 12 of 21 4.3.3. DGas Mode: CAUTION: BEFORE INITIATING DEGAS, VACUUM MUST B E AT OR BELOW 1x10-7 EXCESSIVE DEGASSING AT ANY TI ME CAN DISTORT THE GAUGE ELECTRO DES AND C.
169-082010_Io n-Gauge-3000 Page 13 of 21 The IGE-3000’s filament m ay be controlled remote ly via the D power suppl y connector by wiring relay contacts or a transistor switch across pins 8 and 9, (refer to section 2.5 /F igure 1 and F igure 3 below).
169-082010_Io n-Gauge-3000 Page 14 of 21 5. Theory of Operation The functional parts of a typical ionization gauge tu be are the filament (cathode), the grid (anode), and the ion collector (refer to Figure 4 below).
169-082010_Io n-Gauge-3000 Page 15 of 21 6. Set Up Guide 6.1. ADVANCE SETUP GUIDE The IGE-3000 has several setup and control comm ands which can be accessed by using the ADJUST rotary encoder and SELECT push-button while viewin g the display.
169-082010_Io n-Gauge-3000 Page 16 of 21 6.4. Data Bits/Parity Bits/Stop Bits P8n1 The first character, “8” corresponds to the number of data bits.
169-082010_Io n-Gauge-3000 Page 17 of 21 7. RS 232/RS 485 7.1. RS232/RS485 The IGE-3000 is designed to communicate with external dev ices by either RS232 or RS485 via the two RJ-11 connectors. Re fer to secti on 3.2 Figure 2 for connector locations. RS232 via the left connector on and the RS485 is via either connector.
169-082010_Io n-Gauge-3000 Page 18 of 21 8. Device S t atus 8.1. ION GAUGE DEVICE STATUS: 4-DIGIT OCTAL WORD When requested to transmit its status the IGE-30 00 responds with a 4-digit octal word. FIGURE 7 -1 – DIGIT OCTAL WORD • bit 11: Serial Receiver Overload • bit 10: Main Board EEPROM Error.
169-082010_Io n-Gauge-3000 Page 19 of 21 • When entering mo re than one comm and in the same data strin g, they must be sep arated by a comma. • All command strings m ust be followed by the term inator character (carria ge return <CR>, also known as ENTER).
169-082010_Io n-Gauge-3000 Page 20 of 21 9. W ARRANTY 9.1. Warranty Repair Policy Hastings Instruments warrants this produc t for a period of one ye ar from the date of shipment to be free from defects in material and work manship.
169-082010_Io n-Gauge-3000 Page 21 of 21 10. Drawings & Schematics 2X=On/ Off DGas Emis SP K Low High F1 Fil F2 HASTINGS.
An important point after buying a device Teledyne IGE 3000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne IGE 3000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne IGE 3000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne IGE 3000 you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne IGE 3000 will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne IGE 3000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne IGE 3000.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne IGE 3000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne IGE 3000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center