Instruction/ maintenance manual of the product 701H Teledyne
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OPERA TION MANUAL MODEL 701H HIGH PERFORMANCE ZERO AIR GENERATOR © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 USA Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-sales@teledyne.
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06712B (DCN5875) i ABOUT THIS MANUAL This M701H High Performance Zero Air Generator operation manual is com prised of multiple documents as listed below.
ii 06712B (DCN5875).
06712B (DCN5875) iii SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these mess ages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual and inside the instrument.
iv 06712B (DCN5875) CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent m anuel dans le but d’éviter des blessures corporelles ou d’endommager les instru ments. Veuillez lire att entivement ces consignes.
06712B (DCN5875) v TABLE OF CONTENTS A BOUT T HIS M ANUAL ........................................................................................................... I R EVISION H ISTORY ................................................................
vi 06712B (DCN5875) 5.2.15 Charc oal Sc rubber ........................................................................................... 5-9 5.2.16 Final Filt er .......................................................................................
06712B (DCN5875) vii LIST OF FIGURES F IGURE 3-1: I NSTRUMENT L AYOUT ............................................................................................. 3-2 F IGURE 3-2: F RONT P ANEL ........................................................
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06712B (DCN5875) 9 1 INTRODUCTION 1.1 Preface Teledyne API is pleased that you have pur chased the Model 701H Zero Air System. The M701H is an excellent source of clean, dr y air for dilution calibrators. It also may be used as a source of purge air for permeation tube ovens or burner air for FID analyzers.
Introduction Teledyne API M701H High Performance Zero Air Generator 10 06712B (DCN5875) 1.2 Using This Manual This manual has the following data structures: TABLE OF CONTENTS Outlines the contents of the manual in the or der the information is presented.
06712B (DCN5875) 11 2 SPECIFICATIONS AND WARRANTY 2.1 Specifications Table 2-1: Specifications Parameter Specification Output 30 SLPM at 30 psig Max delivery pressure 35 psig (For calibrators that hav.
Specifications and Warranty Teledyne API M 701H High Performance Zero Air Generator 12 06712B (DCN5875) 2.2 Warranty WARRANTY POLICY (02024D) (DCN 4473) Prior to shipment, Teledyne API equipment is thor oughly inspected and tested.
06712B (DCN5875) 3-1 3 GETTING STARTED This section provides instructions on the proper installation and power up of the M701H. Refer to Figure 3-1 for the instrument layout and Table 2-1 for the specifications. 3.1 Unpacking CAUTION TO AVOID PERSONAL INJURY, ALWAYS USE TWO PERSONS TO LIFT AND CARRY THE M701H.
Getting Started Teledyne API M701H High Performance Zero Air Generator 3-2 06712B (DCN5875) Figure 3-1: Instrument Layout.
Teledyne API M701H High Performance Zero Air Generator Getting Started 06712B (DCN5875) 3-3 3.3 Front and Rear Panels Figure 3-2 and Figure 3-3 illustrate the Model 701H front and rear panels.
Getting Started Teledyne API M701H High Performance Zero Air Generator 3-4 06712B (DCN5875) 3.4 Electrical And Pneumatic Connections All connections, electric and pneumatic , are made at the rear panel ( Figure 3-3 ).
Teledyne API M701H High Performance Zero Air Generator Getting Started 06712B (DCN5875) 3-5 5. “COOLING FAN” The rear panel cooling fan draws air IN and requires at least 6” (150 mm) of clearance for proper operation. 3.5 Power-Up 1. Turn on the front panel POWER SWITCH ( Figure 3-2 ).
Getting Started Teledyne API M701H High Performance Zero Air Generator 3-6 06712B (DCN5875) 2. Wait approximately 1 minute. 3. Turn on the M701H. The water drain valve will switch into the open position and vent any accumulated water through the water drain.
06712B (DCN5875) 4-1 4 OPTIONAL HARDWARE AND SOFTWARE This section includes descriptions of the har dware and software options available for the M701H instrument.
OPTIONAL HARDWARE AND SOFTWARE Teledyne API M701H High Performance Zero Air Generator 4-2 06712B (DCN5875) CAUTION G ENERAL S AFETY H AZARD An M701H weighs about 55 lbs (25 kg). To avoid personal injury we recommend that two persons lift and carry the instrument.
06712B (DCN5875) 5-1 5 OPERATION 5.1 Overview Refer to Figure 5-1, and Figure 5-2. The M701H dries and scrubs ambient air to produce zero air. The compressor draws air in from the rear panel bulkhead union and inlet filter. At the compressor outlet, the air is under pressure and hot from the compression.
Operation Teledyne API M701H High Performance Zero Air Generator 5-2 06712B (DCN5875) 2. The NO scrubber where NO is oxidized to NO 2 , then, the activated charcoal scrubber where the NO 2 is absorbed. Then the CO scrubber, where CO is catalytically oxidized to CO 2 .
Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-3 Figure 5-1: Pneumatic Diagram.
Operation Teledyne API M701H High Performance Zero Air Generator 5-4 06712B (DCN5875) Figure 5-2: Plan View.
Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-5 5.2 Components This section describes the main components and their functions. 5.2.1 Compressor The compressor is a dual-cylinder oscillating piston type driven by a split capacitor AC motor.
Operation Teledyne API M701H High Performance Zero Air Generator 5-6 06712B (DCN5875) 5.2.5 Pressure Relief Valve The pressure relief valve is a safety device designed to limit the maximum pressure to which the M701H can be subjected. It is set to open at 90 psig.
Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-7 5.2.8 Storage Tank The storage tank serves two functions. As its name implies, it stores air so that when the demand is low, the compressor can be turned off to conserve energy, allowing the storage tank to supply the air requirements.
Operation Teledyne API M701H High Performance Zero Air Generator 5-8 06712B (DCN5875) 5.2.11 Pressure Gauge The front panel-mounted pressure gauge shows approximately the regulated air pressure available to a calibrator. The gauge will usually indicate 30 psig.
Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-9 5.2.13 CO Scrubber The CO scrubber catalytically oxidizes CO to CO 2 . The catalyst is proprietary and operates at room temperature; theoretically, it should never need changing.
Operation Teledyne API M701H High Performance Zero Air Generator 5-10 06712B (DCN5875) Cycles the four-way valve of the Regenerative Dryer at 1 minute intervals. Cycles the water drain solenoid valve at 5 minute intervals. Starts and stops the compressor in response to the pressure sensor.
Teledyne API M701H High Performance Zero Air Generator Operation 06712B (DCN5875) 5-11 Figure 5-3: Control Board Layout.
Operation Teledyne API M701H High Performance Zero Air Generator 5-12 06712B (DCN5875) 5.2.18 Dew Point Sensor The dew point sensor ensures that the R egenerative Dryer maintains a dew point less than -40°C (up to 30 SLPM flow rate). Th is will increase the life of the chemical scrubbers.
06712B (DCN5875) 6-1 6 MAINTENANCE 6.1 Schedule NOTE The operations outlined in this section are to be performed by qualified maintenance personnel only. Before any maintenance cycle the power on/off and drain any water that may be present (refer to instructions for “ Storage or Transportation Shut Down ” in Section 3.
MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-2 06712B (DCN5875) 6.2 Cleaning 1. Occasionally, depending upon the local conditi ons, check the inside of the M701H for excessive dirt or dust. 2. Particularly, check the cooling fan, cooling coil and compressor fan inlet.
Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-3 6.4 Replacing The Charcoal Scrubber 1. Turn off the M701H and wait for the pressure to go to zero. 2. Open the front panel, or remove the top cover. 3. Remove the 1/4” tubing connected to the top of the scrubber canister.
MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-4 06712B (DCN5875) 6.6 Replacing The CO Scrubber The CO scrubber is attached to the HC scrubber housing. This is not a heated scrubber. It is secured with four screws through the body of the scrubber into the bracket.
Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-5 6.7 Replacing The Hydrocarbon (HC) Scrubber 1. Turn off power and unplug the M701H power cord. 2. Disconnect the HC scrubber pow er at the Controller. 3. Unplug the thermocouple from the control board.
MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-6 06712B (DCN5875) Observe that the LED starts blinking at 11.2 mV (300ºC) and that the thermocouple voltage holds steady. 14. When all traces of water have disappear ed from the M701H output, the output may be reconnected to the analyzers.
Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-7 16. Place the bottom of the columns with two pads in the circular grooves in the lower manifold. Ensure that they are in the grooves and not caught up on the edge.
MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-8 06712B (DCN5875) Figure 6-1: Regenerative Dryer.
Teledyne API M701H High Performance Zero Air Generator MAINTENANCE 06712B (DCN5875) 6-9 6.9 Changing The 4-Way Valve (in the Regenerative Dryer) 1. Remove the Regenerative Dryer from the chassis as described in Section 6.8 above. 2. Disconnect the two tubing connections and the electrical connection to the 4-way valve.
MAINTENANCE Teledyne API M701H High Performance Zero Air Generator 6-10 06712B (DCN5875) NOTE This procedure checks the majority of the components and fittings. If you believe that there is still a leak, please contact Customer Service at (858) 657-9800.
06712B (DCN5875) 7-1 7 TROUBLESHOOTING This section presents possible problems and their causes and solutions. Table 7-1: Troubleshooting Problem Probable Cause Corrective Action Unplugged power cord. Plug in power cord at both ends. Incorrect line voltage.
TROUBLESHOOTING Teledyne API M701H Hi gh Performance Zero Air Generator 7-2 06712B (DCN5875) Problem Probable Cause Corrective Action Screws securing the compressor to the base plate are loose. Tighten the screws. Instrument vibrates excessively. (continued) The tubing attached to the compressor is vibrating against a component.
Teledyne API M701H High Performance Zero Air G enerator A Primer on El ectro-Static Discharge 06712B (DCN5875) 8-1 8 A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damag.
A Primer on Electro-Static Di scharge Teledyne API M701H High Performance Zero Air Generator 8-2 06712B (DCN5875) Table 8-1 : Static Generation Voltages for Typical Activities MEA NS OF GENERATION 65-.
Teledyne API M701H High Performance Zero Air G enerator A Primer on El ectro-Static Discharge 06712B (DCN5875) 8-3 Potentially damaging electro-static discharges can occur: Any time a charged surface (including the human body) discharges to a device.
A Primer on Electro-Static Di scharge Teledyne API M701H High Performance Zero Air Generator 8-4 06712B (DCN5875) As long as my analyzer is properly installed, it is safe from damage caused by sta.
Teledyne API M701H High Performance Zero Air G enerator A Primer on El ectro-Static Discharge 06712B (DCN5875) 8-5 Always store sensitive components and assemblies in anti-ESD storage bags or bins: Even when you are not working on them, store all devices and assemblies in a closed anti-Static bag or bin.
A Primer on Electro-Static Di scharge Teledyne API M701H High Performance Zero Air Generator 8-6 06712B (DCN5875) 3. Open the casing of the analyzer and begin work. Up to this point, the closed metal casing of your analyzer has isolated the components and assemblies inside from any conducted or induced static charges.
Teledyne API M701H High Performance Zero Air G enerator A Primer on El ectro-Static Discharge 06712B (DCN5875) 8-7 If you are at an anti-ESD workbench, lay the container down on the conductive work surface. In either case wait several seconds.
A Primer on Electro-Static Di scharge Teledyne API M701H High Performance Zero Air Generator 8-8 06712B (DCN5875) WARNING DO NOT use pink-poly bags. NEVER allow any standard plastic packaging materials to touch the electronic component/assembly directly.
A-1 APPENDIX A - SPARE PARTS Note Use of replacement parts other than those supplied by T-API may result in non-compliance w ith European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the Website at ht tp :/ /www.
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SPARE PARTS LIST M701H Ref: 04825F (DCN5895) Part Numbe r Description 005960000 AKIT, EXPEND, 6LBS ACT CHARCOAL 005970000 AKIT, EXPENDABLE, 6LB PURAFIL 006900100 RETAINER PAD CHARCOAL, LARGE, 2-1/4&qu.
Recommended Spare Parts Stocking Levels M701H Reference 07346A (DCN5895) 1 2-5 6-10 11-20 21-30 017960000 ASSY, FAN M701/M701H 1 2 4 8 066180000 PCA, CONTROL BOARD, M701H 1 2 4 036260000 ASSY, 4-WAY VALVE, PARKER, M701 1 2 4 8 066780000 * ASSY, PUMP, W/BASE, 100-115V, GAST 1 2 FL0000044 FILTER, COALESCING, .
AKIT, EXPENDABLES KIT, M701H Reference 07344A (DCN5895) 005960000 AKIT, EXP, 6LBS ACT CHARCOAL 1 005970000 AKIT, EXP, 6LBS PURIFIL 1 006900100 RETAINER PAD CHARCOAL, LARGE, 2-1/4" 8 016920000 AKI.
LEVEL 1 SPARES KIT M701H Ref: 07345A (DCN5895) Part Numbe r Description 03626000A Valve, 4-way, regenerative scrubber 066180000 PCA, CONTROL BOARD, M701H CB0000004 Fuse, 3A, SB (HC temp control) FA000.
B-1 APPENDIX B - Schematics 06712B (DCN5875).
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1 1 2 2 3 3 4 4 D D C C B B A A Tit le Num ber Revi sion Si ze A Da te: 10 /1 1/2010 Sh eet of Fil e: N:P CBM GR.. 06619 -1B .Sch Doc Dr awn By: 701/701H Controller Boa rd (AC POWER) 06619 B 1 5 1 2 3.
1 1 2 2 3 3 4 4 D D C C B B A A Tit le Num ber Revi sion Si ze A Da te: 10 /1 1/2010 Sh eet of Fil e: N:P CBM GR. . 06619 -2B .Sch Doc Dr awn By: 701/701H Controller Boa rd (DC POWER) 06619 B 2 5 T P1.
1 1 2 2 3 3 4 4 D D C C B B A A Tit le Num ber Revi sion Si ze A Da te: 10 /1 1/2010 Sh eet of Fil e: N:P CBM GR.. 06619 -3B .Sch Doc Dr awn By: 701/701H Controller Boa rd (CPU) 06619 B 3 5 1 3 2 X1 4. 00 M Hz + C6 10 /35 1 2 3 4 5 6 Progr am Po rt J10 KBI NT S CL SDA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 JP1 HEA DE R 7X2 S CL SDA TX RX RX TX R2 2.
1 1 2 2 3 3 4 4 D D C C B B A A Tit le Num ber Revi sion Si ze A Da te: 10 /1 1/2010 Sh eet of Fil e: N:P CBM GR. . 06619 -4B .Sch Doc Dr awn By: 701/701H Controller Boa rd (I/O) 06619 B 4 5 A0 1 A1 2.
1 1 2 2 3 3 4 4 D D C C B B A A Tit le Num ber Revi sion Si ze A Da te: 10 /1 1/2010 Sh eet of Fil e: N:P CBM GR.. 06619 -5B .Sch Doc Dr awn By: 701/701H Controller Boa rd (SENSORS) 06619 B 5 5 R32 6.
An important point after buying a device Teledyne 701H (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne 701H yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne 701H - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne 701H you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne 701H will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne 701H, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne 701H.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne 701H. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne 701H along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
