Instruction/ maintenance manual of the product 465M Teledyne
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INSTRUCTION MANUAL MODEL 465M OZONE MONITOR TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TELEDYNE API) 9480 Carroll Park Drive San Diego, CA 92121-5201 TOLL-FREE: 800-324-5190 TEL: 858-657-9800 FAX: 858-657-9816 EMAIL: api-sales@teledyne.com WEB SITE: http://www.
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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page i SAFETY MESSAGES Important safety messages are provided throughout this m anual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page ii CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont four nies tout au long du présent m anuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page iii WARRANTY WARRANTY POLICY (02024F) Teledyne Advanced Pollution Instrumentation (TA PI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipm ent is thoroughly inspected and tested.
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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page v TABLE OF CONTENTS 1. INTRODUCTION.......................................................................................................... 9 1.1. P REFACE ............
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page vi 8. DIGITAL COMMUNICATIONS .............................................................................. 43 8.1. D IGITAL C OMMUNICATIONS O VERVIEW ...................
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page vii FIGURES Figure 4-1: M465M Mounting Ho le Locations and Dim ensions ................................................................. 16 Figure 4-2. NEMA AC Power Connection to Monitor .
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page viii TABLES Table 4-1: M465M Ventilation Clearances, NEMA Version ........................................................................ 15 Table 4-2: M465M Ventilation Cl earances, Rack Mount Version .
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 9 1. INTRODUCTION 1.1. Preface Teledyne API is pleased that you have purchased the M465M.
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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 11 2. SPECIFICATIONS AND AGENCY APPROVALS 2.1. Specifications Measuring principle UV absorption (Beer Lambert Law) Rang.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 12 2.2. Approvals This section presents Safety and Electromagnetic Com patibility (EMC) compliance approvals for the Model 465M monitor. 2.2.1. Safety IEC 61010-1:2001, Safety requirements for electrical equipment for measurement, control, and laboratory use.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 13 3. PRINCIPLE OF OPERATION The detection of ozone molecules is based on absorption of 254 nm UV light due to an internal electronic resonance of the O 3 molecule.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 14 length determines how many m olecules are present in the column of gas in the absorption tube. The intensity of light is converted into a voltage by the detector/preamp module.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 15 4. GETTING STARTED The M465M is shipped with the following standard equipment: 1. Power cord (Rack mount version only) 2. Instruction manual. Upon receiving the M465M please do the following: 1.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 16 Figure 4-1: M465M Mounting Hole Locations and Dimensions 4.2. Mechanical Installation (19” Rack Version) The Rack Mount version of the M465M was designed to be operated as a bench-top monitor or to be mounted in a standard 19” RETMA instrum entation rack.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 17 4.3. AC Power Connection (for Monitors in NEMA 4X Enclosures) CAUTION Disconnect power to the AC mains before making or removing any electrical connections to the M465M.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 18 3. For the NEMA configuration , the electrical connection must be hard-wired to the 3-pin connector on the mainboard la beled J23. AC power connection to the monitor should be made with 12-14 AWG stranded copper wire, connected to the monitor as follows: a.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 19 should light with a sequence of messages, includi ng the instrument serial number and software revision.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 20 Figure 4-4: Pneumatic Connections, NEMA Configuration 4.4.1. Ozone Inlet Connection Sample gas connections are made to the ¼” stainless steel com pression fitting on the rear panel.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 21 4.4.2. Exhaust Connection Connect a ¼” OD vent line to the “Exhaust” fitting on the rear panel. This line must be vented outdoors or to an appropriate discharge system capable of handling ozone.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 22 Figure 4-6: NEMA Electrical I/O Connections.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 23 4.5. Electrical I/O Connections 4.5.1. Location of I/O Connectors in the NEMA Configuration In the NEMA configuration of the M465M, the I/O connectors are located internally in the instrument.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 24 The analog output is automatically scaled to the range of the instrument, i.e. if the monitor range is 1000 PPB, then 5V would correspond to 1000 PPB and 0V would correspond to 0 PPB.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 25 4.5.4. Hi-Current Relay Outputs Three form C relay outputs are provided on the rear panel on the nine pin connector (See Figure 4-5). The relays are labeled “Relay 1,” “Relay 2,” and “Relay 3.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 26 With the instrument configured for RS485, connection can be m ade to the DB-9 connector, labeled “RS232/485”, or to the three “COM” pins on the “General I/O” connector.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 27 5. FREQUENTLY ASKED QUESTIONS 1. Q: How long does the UV Lamp last? A: The typical lifetime is about 2-3 years. The lamp output will steadily decrease until lamp adjustm ent can no longer be performed.
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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 29 6. OPTIONAL HARDWARE AND SOFTWARE 6.1. Rack Mount Slides Rack mount slides can be attached to the sides of the Rack Mount version of the M465M, allowing it to slide completely out of a RETMA rack, facilitating m aintenance activities.
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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 31 7. OPERATION 7.1. Front Panel Overview The M465M front panel provides a number of functions in addition to displaying the current ozone concentration being measured Figure 7-1 below shows the display and keypad portion of the front panel.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 32 7.1.3. Concentration Alarm Status/Reset The M465M front panel displays the concentration alarm status.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 33 7.2. Front Panel Menus The M465M has an interactive menu structure that can be operated from the front panel.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 34 Figure 7-2: Front Panel Menu Diagram.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 35 Figure 7-3: Front Panel Menu Diagram.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 36 7.2.3. DIAG Menu The DIAG menu (See Figure 7-2 and Figure 7-3) contains functions that are useful for testing and configuring external equipment that may be connected to the rear panel I/O of the instrument.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 37 Table 7-4: Signal I/O List Signal Name Rear Panel Label Function AUX 1 IN CTRL IN - 1 UNDEFINED AUX 2 IN CTRL IN - 1.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 38 7.2.3.5. Span Calibration The Span Calibration also allows the instrument to calibrate its internal ozone offset factor. The Span Calibration however, is done with some controlled concentration gas connected to the “Sample In” port of the M465M.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 39 Figure 7-4: Span Cal Menu 7.2.4. VIEW Menu The VIEW menu allows the operator to view various m easurement param eters in real- time. This can be useful for diagnosing various instrument or system problems.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 40 7.2.5. SETUP-VARS Menu The VARS menu allows viewing and editing of va rious global setup variables that effect how the M465M operates. These variables are stored in the instrument’s non-volatile memor y.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 41 7.2.6. SETUP-ALARM Menu The ALARM menu allows the operator to view and edit properties of the concentration alarms. The table below summ arizes the alarm configuration settings.
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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 43 8. DIGITAL COMMUNICATIONS 8.1. Digital Communications Overview The M465M comes equipped with a digital comm unications (Com) port that can be connected to a computer or digital data acquisition system.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 44 6. For RS-232 operation, set SW2 to either DTE or DCE (See Section 8.3) For RS- 485 operation, set SW2 to DCE. 7. Re-install the instrument cover. 8. Re-connect power to the instrument.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 45 8.3. RS-232 Configuration The RS-232 configuration is usually used when making a one-to-one connection between the instrument and a single computer or PLC. The com munications protocol used for the RS-232 configuration is MODBUS RTU.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 46 8.4. RS-485 Configuration RS-485 is commonly used for factory autom ation busses with a computer or PLC acting as a master. The comm unications protocol used for the RS-485 configuration is MODBUS RTU.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 47 8.5. Ethernet Configuration Ethernet is commonly used for factory autom ation busses with a computer or PLC acting as a master. The comm unications protocol used for the Ethernet configuration is MODBUS TCP/IP.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 48 8.5.3. Determining a Dynamically Assigned IP Address (DHCP Mode) The DeviceInstaller software application (See Section 8.5) can be used to search a network for instruments and determine the IP Address assigned by a DHCP server.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 49 5. Enter the IP address . The Subnet mask displays automatically based on the IP address; if desired, you may change it. On a local network, you can leave the Default gateway blank (all zeros).
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 50 8.6. MODBUS Register Maps 8.6.1. Notes on MODBUS registers Concentration values in the MODBUS registers are always expressed in units of PPB (parts-per-billion,) regardless of the concentration units setting of the monitor.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 51 9. MAINTENANCE 9.1. Maintenance Schedule Table 9-1 below outlines the suggested maintenance procedures and intervals for ensuring the M465M continues to operate accurately and reliably.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 52 9.2. Instrument Layout Figure 9-1 and Figure 9-2 shows the internal layout of the M465M.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 53 Figure 9-2: Instrument Layout, NEMA Configuration.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 54 9.3. Replacing Internal Particulate Filter 1. Disconnect power from the M465M. 2. Loosen the six screws from the top cover (Rack Mount Configuration, see Figure 9-1) or open front panel (NEMA Configuration, see Figure 9-2.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 55 Figure 9-3: Internal Particulate Filter Replacement.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 56 9.4. UV Lamp Adjustment 1. Instrument should be running and warmed up for at least 20 m inutes. 2. With instrument running, rem ove the six screws and the top cover (Rack Mount Configuration) or open front panel (NEMA Configuration.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 57 9. Reconnect power to the instrument and turn on power switch. Let instrument warm up for at least 20 minutes. 10. Perform UV lam p adjustment procedure per Section 9.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 58 these should be removed. Use the new valve as a reference to determine which two screws need to be removed. 8. Note the orientation of the valve body on the manifold so that the new valve can be installed in the same orientation.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 59 REF_DET TP12 I2 TP9 I1 TP10 ISO_V TP6 ISO_GND TP5 DAC TP4 PRESS TP8 MEAS TP18 5.0VR EF TP7 4.096V REF TP11 +12VL TP19 REF TP14 +15V TP17 -9V TP16 +12V TP20 +9V TP22 3.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 60 9.10. Boot Loader Operation The main function of a boot loader is to load or update the firmware to the microcontroller on the Printed Circuit Board (PCB) of an instrument.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 61 4. Select the COM port that the instrument is connected to. 5. Select the HEX file for the appropriate firm ware. 6. Refer to Section 9.10.2.1 to upload the firmware or to Section 9.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 62 The firmware loader software should display a message “Boot loader found, verifying…”. If this message is not displayed, power down the instrument and receck the COM port configuration and cable (see Section 9.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 63 10. TROUBLESHOOTING 10.1. Reference Drawings The drawings contained in this section are for general reference and may be useful when performing certain troubleshooting activities.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 64 Exhaust Out O3 Gas In Azero Va lv e Filter O3 Measurement Cell O3 Destruct Flow-Mete r Pump Flow Cont rol Orifice Flow Switch (Optional) Dryer Water Drop-Out Filter Figure 10-2: Pneumatic Diagram (NEMA Version with Sample Conditioner) 10.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 65 05072-0100 M AINB OARD PCA J4 J14 “MOD ULE +15” J12 “PUM P +12V ” J19 AC/DC Po wer Supply J23 AC IN J24 “A.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 66 10.2. Troubleshooting Using Front Panel Status LED’s or Status Outputs The M465M has 4 front-panel status LED’s that reflect the current operating status of the monitor, and indicate fault conditions.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 67 10.2.1. Sensor OK The Sensor OK LED indicates the status of the O 3 sensor module in the m onitor.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 68 10.2.4.1. Pressure Too High The monitor inlet is being pressurized. The monitor inlet should be allowed to sample gas at ambient pressure. Disconnect all sam ple lines from the m onitor and read the pressure again.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 69 11. CALIBRATION 11.1. Factory Calibration The M465M is calibrated to internal T-API calibration standards to shipment. A calibration certificate for your instrument can be purchased from Teledyne API if required.
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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 71 12. TECHNICAL ASSISTANCE If this manual does not solve your problems, technical assistance m ay be obtained from: Te.
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P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 73 13. M465M SPARE PARTS 13.1. Spare Parts List for Rack Mount Version Part Number Description 025710100 PCA, UV DETECT.
P/N 06160D DCN6409 Teledyne API Model 465M O 3 Monitor Instruction Manual - Page 74 13.2. Spare Parts List for NEMA Version Part Number Description 025710100 PCA, UV DETECTOR PREAMP 028510000 KIT, EXP.
An important point after buying a device Teledyne 465M (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne 465M yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne 465M - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne 465M you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne 465M will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne 465M, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne 465M.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne 465M. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne 465M along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
