Instruction/ maintenance manual of the product 3190 Teledyne
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i Teledyne Analytical Instruments OPERATING INSTRUCTIONS FOR Model 3190 Series T race Oxyg en Analyzer P/N M64641 06/21/2000 ECO # 00-0221 HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING SYSTEM. PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
ii Teledyne Analytical Instruments Copyright © 1999 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval syst.
iii Teledyne Analytical Instruments Specific Model Information The instrument for which this manual was supplied may incorporate one or more options not supplied in the standard instrument. Commonly available options are listed below, with check boxes.
iv Teledyne Analytical Instruments Contents Introduction 1. 1 Overview ........................................................................ 1-1 1.2 Main Features of the Analyzer ....................................... 1-1 1.3 F ront P anel Descr iption .
v Teledyne Analytical Instruments 4.4 Setting the Alarm Setpoints ............................................ 4-3 4.4.1 HI Alarm ................................................................. 4-3 4.4.2 LO Alarm ....................................
vi Teledyne Analytical Instruments.
1-1 Trace Oxygen Analyzer Introduction 1 Teledyne Analytical Instruments Introduction 1.1 Overview The Teledyne Analytical Instruments (TAI) Model 3190 is a micropro- cessor-based trace oxygen analyzer for real-time measurement of trace amounts of oxygen in inert gases, or in a wide variety of gas mixtures.
1-2 1 Introduction Model 3190 Teledyne Analytical Instruments • Two concentration alarms with adjustable setpoints. • Sensor failure alarm. • RS-232 serial digital port for output of concentration and range data to a computer, terminal, or other digital device.
1-3 Trace Oxygen Analyzer Introduction 1 Teledyne Analytical Instruments • Set HI Alarm Set the concentration ABOVE which an alarm activates. • Set LO Alarm Set the concentration BELOW which an alarm activates. • Set HI Range Set the high analysis range for the instrument (up to 0-9999 ppm).
1-4 1 Introduction Model 3190 Teledyne Analytical Instruments Figure 1-2 Rear Panel (AC and DC versions) • Power Connection AC version: 100 – 240 V ac, at 50/60 Hz. The connector housing includes the fuse holder and the power switch. DC version: Requires between 10 and 36 V dc.
1-5 Trace Oxygen Analyzer Introduction 1 Teledyne Analytical Instruments • Alarm Connections HI Alarm, LO Alarm, and Sensor Failure Alarm connections. • RS-232 Port Serial digital output of concentration and range signals. • External Probe Connects to the Remote Probe or remote Analysis Unit.
1-6 1 Introduction Model 3190 Teledyne Analytical Instruments.
2-1 Trace Oxygen Analyzer Operational Theory 2 Teledyne Analytical Instruments Operational Theory 2.1 Introduction The analyzer is composed of two subsystems: 1.
2-2 2 Operational Theory Model 3190 Teledyne Analytical Instruments stored within the cell, whereas in the Micro-Fuel Cell, one of the reactants (oxygen) comes from outside the device as a constituent of the sample gas being analyzed. The Micro-Fuel Cell is therefore a hybrid between a battery and a true fuel cell.
2-3 Trace Oxygen Analyzer Operational Theory 2 Teledyne Analytical Instruments At the top end of the cell is a diffusion membrane of Teflon, whose thickness is very accurately controlled. Beneath the diffusion membrane lies the oxygen sensing element — the cathode — with a surface area almost 4 cm 2 .
2-4 2 Operational Theory Model 3190 Teledyne Analytical Instruments 2Pb + O 2 → 2PbO (These reactions will hold as long as no gaseous components capable of oxidizing lead — such as iodine, bromine, chlorine and fluorine — are present in the sample.
2-5 Trace Oxygen Analyzer Operational Theory 2 Teledyne Analytical Instruments Figure 2-2. Characteristic Input/Output Curve for a Micro-Fuel Cell 2.3 Electronics 2.3.1 General The signal processing uses an Intel microcontroller with on-board RAM and ROM to control all signal processing, input/output, and display functions for the analyzer.
2-6 2 Operational Theory Model 3190 Teledyne Analytical Instruments Figure 2-3: Block Diagram of the Signal Processing Electronics In the presence of oxygen the cell generates a current. A current to voltage amplifier (I – E AMPL) converts this current to a voltage.
3-1 Trace Oxygen Analyzer Installation 3 Teledyne Analytical Instruments Installation Installation of the analyzer includes: 1. Unpacking the system. 2. Mounting the Control Unit, External Sample Block, and Micro- Fuel Cell sensor. 3. Making the electrical connections.
3 Installation Model 3190 3-2 Teledyne Analytical Instruments shipped with all the materials you need to install and prepare the system for operation. CAUTION: Do not disturb the integrity of the cell package until the cell is to be used immediately.
3-3 Trace Oxygen Analyzer Installation 3 Teledyne Analytical Instruments For special applications the Micro-Fuel Cell may also be of a different type than the standard A-2C, B-2C or Z-2C unit. If this is the case, the pertinent cell specifications will be given in the addendum.
3 Installation Model 3190 3-4 Teledyne Analytical Instruments Figure 3-1 Rear Panel Electrical Connectors for AC and DC Units Primary Input Power (AC version): The power cord receptacle, fuse block and Power switch are located in the same assembly. A 6-foot, standard AC power cord is supplied with the Control Unit.
3-5 Trace Oxygen Analyzer Installation 3 Teledyne Analytical Instruments fuse receptacle, to the right of the power terminal strip, holds a 0.5 A, very quick acting fuse. (See Fuse Replacement in chapter 5, Maintenance .) The Power switch is located below the fuse receptacle.
3 Installation Model 3190 3-6 Teledyne Analytical Instruments Figure 3-2: Contact ID for FAILSAFE Relay Operation The specific descriptions for each type of alarm are as follows: HI Alarm Configured as high alarm (actuates when concentration is above threshold).
3-7 Trace Oxygen Analyzer Installation 3 Teledyne Analytical Instruments is keyed to fit only one way into the receptacle. Do not force it in. The other end of the cable is made of four separate wires.
3 Installation Model 3190 3-8 Teledyne Analytical Instruments.
Trace Oxygen Analyzer Operation 4 4-1 Teledyne Analytical Instruments Operation 4. 1 Introduction Once the analyzer has been mounted, the gas lines connected and the electrical connections made, the Analyzer can be configured for your appli- cation. This involves setting the system parameters: • Defining the user selectable analysis ranges.
4 Operation Model 3190 4-2 Teledyne Analytical Instruments Buttons When no buttons on the Analyzer are being pressed, the instrument is in the Analyze mode. It is monitoring the amount of oxygen in the sample gas that is flowing through the Remote Probe.
Trace Oxygen Analyzer Operation 4 4-3 Teledyne Analytical Instruments 4.3.1 HI Range Setting the HI Range fullscale value defines the LEAST sensitive analysis range to be used.
4 Operation Model 3190 4-4 Teledyne Analytical Instruments 2. Within 5 seconds, press either the ∆ or ∇ button to raise or lower the displayed value, as required, until the display reads the desired concentration. 4.4.2 LO Alarm Setting the LO Alarm sets the value BELOW which the LO alarm will activate.
Trace Oxygen Analyzer Operation 4 4-5 Teledyne Analytical Instruments Procedure: 1. Expose the sensor to ambient air or instrument grade air (20.9 % oxygen).
4 Operation Model 3190 4-6 Teledyne Analytical Instruments 4.8 “ SetL ” mode in the LED display When you turn on the unit, it displays “ 8.8.8.8 ” for a couple of seconds. This is to have an inspection that all segments of the display are all right.
5-1 Trace Oxygen Analyzer Maintenance 5 Teledyne Analytical Instruments Maintenance Aside from normal cleaning and checking for leaks, the Model 3190 should not require any maintenance beyond replacement of expended Micro- Fuel Cells, and perhaps a blown fuse.
5-2 5 Maintenance Model 3190 Teledyne Analytical Instruments open the spare fuse compartment, push on one end until it slides out. 4. Remove the blown fuse and replace it with a 5 × 20 mm 0.5 A, 250 VAC, IEC time lag (T) fuse (P/N F1128) for AC units.
5-3 Trace Oxygen Analyzer Maintenance 5 Teledyne Analytical Instruments CAUTION: Read the section Cell Warranty Conditions , below, before replacing the cell. CAUTION: After replacing the Micro-Fuel Cell, the analyzer must be recalibrated. See Calibration in chapter 4.
5-4 5 Maintenance Model 3190 Teledyne Analytical Instruments 3. Unscrew the cell-retainer cap from the cell block by turning it counterclockwise until it is free. Figure 5-2: Exploded View of MFC and Cell Block 4. Slowly withdraw the cap from the block.
5-5 Trace Oxygen Analyzer Maintenance 5 Teledyne Analytical Instruments 1. Disconnect the Power Source from the Control Unit. 2. Remove the new Micro-Fuel Cell from its protective bag. 3. Examine the O-ring at the base of the threaded portion of the cell- retainer cap, and replace it if it is worn of damaged.
5-6 5 Maintenance Model 3190 Teledyne Analytical Instruments.
A-1 Trace Oxygen Analyzer Appendix Teledyne Analytical Instruments Appendix A.1 Specifications Ranges : Two user selectable ranges can be set between 0-10 ppm and 0-9,999 ppm oxygen. Default ranges are 0-100 ppm and 0-1,000 ppm oxygen, and a 0-25 % (nomi- nal) Air Calibration Range.
A-2 Appendix Model 3190 Teledyne Analytical Instruments (95.3 m m H × 177.8 m m W). Face plate rated to NEMA-4. Sensor Type : Class A-2C, B-2C, and Z-2C Analysis Unit: 4.
A-3 Trace Oxygen Analyzer Appendix Teledyne Analytical Instruments A . 3 Drawing List C-64772 Outline diagram C-64641 Final Assembly (and interconnection diagram) D-65666 Control Unit Assembly B-65992 Analysis unit outline A.4 Miscellaneous The symbol: ~ is used on the rear panel of the model 3190 to signify volts alternating current (V ac).
A-4 Appendix Model 3190 Teledyne Analytical Instruments.
An important point after buying a device Teledyne 3190 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne 3190 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne 3190 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne 3190 you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne 3190 will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne 3190, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne 3190.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne 3190. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne 3190 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
