Instruction/ maintenance manual of the product 200AU-NOy Teledyne
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MANUAL ADDENDUM M200AU NOy CONVERTER OPTION (for use with M200AU Operators Manual, 02293) Teledyne Advanced Pollution Instrumentation 9480 Carroll Park Dr. San Diego, CA 92121-5201 TOLL-FREE: 800-324-5190 FAX: 858-657-9818 TEL: 858-657-9800 E-MAIL: api-sales@teledyne.
Model 200AU-NOy Option Manual Addendum SAFETY MESSAGES Your safety and the safety of others is very important. We have provided m any important safety messages in this manual. Please read these m essages carefully. A safety message alerts you to potential hazards that could hurt you or others.
Model 200AU-NOy Option Manual Addendum Table of Contents SAFETY MESSAGES................................................................................................................ ............................ 2 Table of Contents..................
Model 200AU-NOy Option Manual Addendum 6.1 Operation Verification - M501Y Diagnosti c Techni ques ....................................................................... ..... 31 6.1.1 Pneuma tic Sy stem................................................
Model 200AU-NOy Option Manual Addendum List of Figures FIGURE 1.1 - REAR PANEL PNEUMATIC CONNECTIONS ................................................................................. 9 FIGURE 4.1 - CALIBRATION SETUP ...................................
Model 200AU-NOy Option Manual Addendum 02808 Rev. D List of Tables TABLE 2.1 - FINAL TEST AND CALIBRATION VALUES .................................................................................. 10 TABLE 4.1 - MANUAL ZERO CALIBRATION PROC EDURE - ZERO GAS THRU SAMPLE PORT .
Model 200AU-NOy Option Manual Addendum 1.0 Getting Started The M501Y has been designed to operate with the M200AU low level NOx analyzer. The M200AU manual, part number 02293, is a required reference to properly set up and operate this system . 1.1 Unpacking 1.
Model 200AU-NOy Option Manual Addendum WARNING • Lethal voltages are present inside case • Do not operate with cover off during normal operation • Before operation, check for correct input voltage and frequency.
Model 200AU-NOy Option Manual Addendum Figure 1.1 - Rear Panel Pneumatic Connections 02808 Rev. E Page 9.
Model 200AU-NOy Option Manual Addendum 1.3 Initial Operation 1. After confirming proper supply voltage, turn on th e instrument power. If you are unfam iliar with the M200AU with NOy Option, we recommend that you read the overview in Section 3 before proceeding.
Model 200AU-NOy Option Manual Addendum 2.0 Specifications, Warranty 2.1 Specifications Converter Remotely mounted m olybdenum converter with temperature controller in a NEMA – 4 enclosure. Converter Temperature 315 o C ± 7 o C with read-out on front panel of bypass pump chassis.
Model 200AU-NOy Option Manual Addendum 2.2 Warranty ADVANCED POLLUTION INSTRUMENTATION, INC. 02024c Prior to shipment, API equipment is thoroughly inspected and tested. Should equipment failure occur, API assures its customers that prompt service and support will be available.
Model 200AU-NOy Option Manual Addendum 3.0 The M501Y NOy Converter 3.1 Principle of Operation The API Model 200AU with NOy Option is designed to measure the concentration of NO, NO2, and other compounds that are too unstable to be measur ed when taken in through the norm al ambient air sample inlet system.
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Model 200AU-NOy Option Manual Addendum 4.0 CALIBRATION AND ZERO/SPAN CHECKS Unlike most NOx analyzers, the M200AU with the NOy option does not have a sample inlet port on the rear panel; therefore zero/span calibration is different than a normal NOx instrument.
Model 200AU-NOy Option Manual Addendum NOTE The M200AU with the NOy Option does NOT have equivalency approval, and may not be used for EPA monitoring. Figure 4.
Model 200AU-NOy Option Manual Addendum 4.1 Calibration or Cal Check Procedure The calibration of the instrument can be checked or adjusted using gas introduced through the calibration port on the Bypass Pump Module. The calib ration gas is routed to a TEE near the sam ple inlet port on the remote converter assembly.
Model 200AU-NOy Option Manual Addendum Enter the expected NOx and NO span gas concentrations: Table 4.2 - Enter Expected Span Gas Concentrations Procedure Step Number Action Comment 1. Press CAL-CONC-NOX This key sequence causes the M200AU to prompt for the expected NOx concentration.
Model 200AU-NOy Option Manual Addendum Table 4.3 - Span Calibration Procedure Step Number Action Comment 1. Press CAL The M200AU enters the calibrate mode and the adaptive filter is activated. This allows the instrument to respond rapidly to concentration changes regardless of their magnitude.
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Model 200AU-NOy Option Manual Addendum 02808 Rev. E Page 21 5.0 Maintenance 5.1 Maintenance Schedule See Table 5.1 below..
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Page 23 Table 5.1- Preventative Maintenance Calendar Model 200AU-NOy Option Manual Addendum 02808 Rev. E Item Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Maintenance Interval Zero/Span Calibration.
Model 200AU-NOy Option Manual Addendum 5.2 Replacing the Sample Particulate Filter The particulate filter should be inspected often for signs of plugging or contamination. It is also common for dirt particles to cause instrum ent drift, and affect accuracy.
Model 200AU-NOy Option Manual Addendum Figure 5.1 - Replacing the Particulate Filter 02808 Rev. E Page 25.
Model 200AU-NOy Option Manual Addendum 5.3 Check Bypass Flow Rates The external sample pump is capable of m aintaini ng the cell pressure at less than 3.0 "Hg-A. If a higher pressure is noted, the pump may need servicing. Check the pum p and pneumatic system for leaks or rebuild pump.
Model 200AU-NOy Option Manual Addendum Sample In NO Out NOy Out Figure 5.2 - Converter Assembly 02808 Rev. E Page 27.
Model 200AU-NOy Option Manual Addendum 5.5 Pneumatic Line Inspection Particulate matter in the pneumatic lines will affect both flow rate and response tim e. It is important that the pneumatic system be pe riodically inspected and thoroughly cleaned if necessary.
Model 200AU-NOy Option Manual Addendum Figure 5.3 - Pneumatic Diagram Figure 5.3 - Converter Assembly 02808 Rev. E Page 29.
Model 200AU-NOy Option Manual Addendum 5.6 Leak Check Procedure If a leak checker is not available, it is possibl e to leak check the instrument using the M501Y's pump plus a shut-off valve. 1. Turn off instrument power and pump power. 2. Cap the sam ple inlet port, ozone generator ai r inlet, and zero air inlet (if Z/S valve option present).
Model 200AU-NOy Option Manual Addendum 6.0 Troubleshooting, Adjustments NOTE THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY! This section of the manual contains inform ation on diagnosing and repairing converter performance problems.
Model 200AU-NOy Option Manual Addendum 6.1.2 Leak Check Refer to Section 5.6 for the leak check procedure. 6.1.3 Bypass Pump Diagnostic Procedures The bypass pump is capable of maintaining a total bypass flowrate of 4 lpm. If flow checks indicate a fall off in bypass flow, the pump may need servicing.
Model 200AU-NOy Option Manual Addendum 4. Press the "up-arrow" under the digit or th e "down-arrow" at the left to scroll the digit to the desired value, 5. Repeat for the other two digits, 6. Press the ENTER button. Select PV with the PV/SV button to observe the actual temperature.
Model 200AU-NOy Option Manual Addendum SEL END RETURNS TO SV. SET TO 315 (315 o C SET VALUE) NOTE: DO NOT SET THE TEMPERATURE (SV) HIGHER THAN 320 o C.
Model 200AU-NOy Option Manual Addendum Figure 6.1 – Electrical Diagram 02808 Rev. E Page 35.
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Model 200AU-NOy Option Manual Addendum 7.0 M501Y Spare Parts List Note: Use of replacement parts other than those supplied by API may result in non- compliance with European Standard EN 61010-1.
An important point after buying a device Teledyne 200AU-NOy (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne 200AU-NOy yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne 200AU-NOy - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne 200AU-NOy you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne 200AU-NOy will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne 200AU-NOy, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne 200AU-NOy.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne 200AU-NOy. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne 200AU-NOy along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
