Instruction/ maintenance manual of the product 05386D Teledyne
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M200EU-NOy CONVERTER ADDENDUM (for use with M200E Operators Manual, PN 04410 and with the M200EU Addendum, PN 05385) © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 USA Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-sales@teledyne.
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05386 Rev. D i Safety Messages Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual and in side the instrument.
ii 05386 Rev. D.
05386 Rev. D iii Table of Contents Safety Messag es ................................................................................................................ ...................... i Table of Conten ts...........................................
iv 05386 Rev. D 8.0 M200EU-NO Y SPARE P ARTS LI ST ...................................................................... 37 List of Figures FIGURE 1 REAR PANEL PNEUMATIC CONNECTIONS ....................................................................
05386 Rev. D 5 1.0 INTRODUCTION The M200EU-NOy converter is designed to s upport a NOx analyzer by converting multiple, unstable compounds grouped under the name NOy . The converter is mounted on the analyzer at the sample inlet to minim ize flow time between sam ple in and converter, thereby optimizing measurement accuracy.
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05386 Rev. D 7 2.0 GETTING STARTED The NOy converter has been designed to operate with the M200EU low level NOx analyzer. 2.1 Unpacking The M200EU with NOy Option comes in three boxes: M200EU analyzer Bypass Pump Chassis External Converter housed in a stainless enclosure, and umbilical cable assembly 1.
Model 200EU-NOy Opti on Manual Addendum 8 05386 Rev. D Figure 1 Rear Panel Pneumatic Connections.
Model 200EU-NOy Opti on Manual Addendum 05386 Rev. D 9 2.3 Initial Operation 1. After confirming proper supply voltage, turn on the instrum ent power. If you are unfamiliar with the M200EU with NOy Op tion, we recomm end that you read the overview in Section 3 before proceeding.
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05386 Rev. D 11 3.0 SPECIFICATIONS, WARRANTY 3.1 Specifications Table 2. Specifications for the converter and the Bypass Pump Converter Remotely mounted m olybdenum converter with tem perature controller in a NEMA – 4 enclosure. Converter Temperature 315 o C 7 o C with read-out on front panel of bypass pump chassis.
Model 200EU-NOy Opti on Manual Addendum 12 05386 Rev. D 3.2 Warranty TELEDYNE ADVANCED POLLUTION INSTRUMENTATION, INC. 02024c Prior to shipment, API equipment is thoroughly inspected and tested. Should equipment failure occur, API assures its customers that prompt service and support will be available.
05386 Rev. D 13 4.0 THE M200EU-NO Y CONVERTER 4.1 Principle of Operation The T-API Model M200EU with NOy Option is de signed to measure the concentration of NO, NO2, and other compounds that are too unstable to be measured when taken in through the normal ambient air sam ple inlet system.
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05386 Rev. D 15 5.0 CALIBRATION AND ZERO/SPAN CHECKS Unlike most NOx analyzers, the M200EU with th e NOy option does not have a samp le inlet port on the rear panel of the M200EU. The sample port is located on the External Converter; therefore Zero/Span calibration is different than a norm al NOx instrument.
Model 200EU-NOy Opti on Manual Addendum 16 05386 Rev. D 5.1 Calibration or Cal Check Procedure The calibration of the instrument can be checked or adjusted using gas introduced through the calibration port “CAL IN” on the Bypass Pump Modul e. The calibration gas is routed to a TEE near the sample inlet port on the remote converter assem bly.
Model 200EU-NOy Opti on Manual Addendum 05386 Rev. D 17 Table 4 Enter Expected Span Gas Concentrations Procedure For NO & NOy Step Action Comment 1. Press CAL-CONC-NOy This key sequence causes the M200EU to prompt for the expected NOy concentration.
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05386 Rev. D 19 6.0 MAINTENANCE 6.1 Maintenance Schedule The schedule for preventative maintenance is presented in Table 6 below. Table 6 Preventative Maintenance Calendar Item Maintenance Interval Ze.
Model 200EU-NOy Opti on Manual Addendum 20 05386 Rev. D 6.2 Replacing the Sample Particulate Filters The particulate filter should be inspected often for signs of plugging or contamination. It is also common for dirt particles to cause instrum ent drift, and affect accuracy.
Model 200EU-NOy Opti on Manual Addendum 05386 Rev. D 21 Figure 2 Replacing the Particulate Filter.
Model 200EU-NOy Opti on Manual Addendum 22 05386 Rev. D 6.3 Checking Analyzer Flow Rate The external sample pump is capable of m aintaining the reaction cell pressure at less than 5.0 In-Hg-A. If a higher pressure is noted, th e pump m ay need servicing.
Model 200EU-NOy Opti on Manual Addendum 05386 Rev. D 23 Figure 3 NOy Converter Assembly NOy Out NO Out Sample In.
Model 200EU-NOy Opti on Manual Addendum 24 05386 Rev. D 6.5 Inspecting Pneumatic Lines Particulate matter in the pneumatic lines will affect both flow rate and response tim e. It is important that the pneumatic system be pe riodically inspected and thoroughly cleaned if necessary.
Model 200EU-NOy Opti on Manual Addendum 05386 Rev. D 25 Figure 4 Pneumatics diagram (standard and Z/S option).
Model 200EU-NOy Opti on Manual Addendum 26 05386 Rev. D Figure 5 Pneumatic diagram (OPT 86 option – Sample Driers).
Model 200EU-NOy Opti on Manual Addendum 05386 Rev. D 27 6.6 Checking for Leaks If a leak checker is not available, it is possibl e to leak check the instrument using the samp le pump plus a shut-off valve. 1. Turn off instrument power and pump power. 2.
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05386 Rev. D 29 7.0 TROUBLESHOOTING, ADJUSTMENTS CAUTION! The operations outlined in this section must be performed by qualified maintenance personnel only! This section of the manual contains inform ation on diagnosing and repairing instrument performance problems.
Model 200EU-NOy Opti on Manual Addendum 30 05386 Rev. D 7.1 Operation Verification – Diagnostic Techniques 7.1.1 Pneumatic System.
Model 200EU-NOy Opti on Manual Addendum 05386 Rev. D 31 The pneumatic system is diagram ed in.
Model 200EU-NOy Opti on Manual Addendum 32 05386 Rev. D Figure 4 . 7.1.2 Leak Check Refer to Section 5.6 for the leak check procedure. 7.1.3 Bypass Pump Diagnostic Procedures The bypass pump is capable of maintaining a total bypass flowrate of ~2.2 lpm.
Model 200EU-NOy Opti on Manual Addendum 05386 Rev. D 33 Indications that would require re-programming are: Failure / replacement of controller. Replacement of thermocouple elem ent. Controller’s loss of PID parameters leading to instability of the tem p setpoint.
Model 200EU-NOy Opti on Manual Addendum 34 05386 Rev. D SECONDARY MENU (The fixed characteristics of the system). PRESS DISPLAY ACTION SEL hold until p-n1 SET TO 0 – REVERSE ACTION SEL hold until p-.
Model 200EU-NOy Opti on Manual Addendum 05386 Rev. D 35 Figure 6 Electrical Diagram.
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05386 Rev. D 37 8.0 M200EU-NO Y SPARE PARTS LIST The following spare parts list supplements th e spare parts list for the M200EU analzyer. Note: Use of replacement parts other than those supplied by API may result in non- compliance with European Standard EN 61010-1.
An important point after buying a device Teledyne 05386D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne 05386D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne 05386D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne 05386D you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne 05386D will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne 05386D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne 05386D.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne 05386D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne 05386D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
