Instruction/ maintenance manual of the product 500A TDK
Go to page of 58
INSTRUCTION MANUAL FOR 500A/102A/152A/202A POWER SUPPLY Document: 83-493-001 Rev. K TDK-Lambda Americas 405 Essex Road, Neptune, NJ 07753 Tel: (732) 922-9300 Fax: (732) 922-9334 Web: www.
THIS PAGE INTENTIONALLY BLANK.
ONE YEAR WARRANTY TDK-Lambda Ameri cas, Inc. (405 Essex Road, Nept une, N.J. 07753), warrants that the uni t is free from defect s in material or workmanship for a period of ONE YEAR from the date of initial sh ipment. TDK-Lambda Am ericas Inc. will service and, at its option, repair or replace pa rts which prov e to be defe ctive.
TDK-Lambda MANUFACTURER'S PRODUCT DECLARATION INTENDED PURPOSE (USE) The Power Supplies described by this manual are defined by TDK-Lambda Americas Inc. as a component for use in the composition of an apparatus as defined in Article 1 (1) of the EMC Directive (89/336/EEC).
TDK-Lambda Description of symbols used in product labeling SYMBOL PUBLICATION DESCRIPTION EC Council Directive 93/68/EEC European Community Conformity Assessment Product Mark IEC 348 Attention, consult Accompanying documents IEC 60417-1-5036 Dangerous voltage IEC 60417-1-5019 Protective earth (e.
ELECTRICAL STANDARDS All company primary standards are either certif ied or are traceable to certification by the National Institute of Standards and Technology. CLAIM FOR DAMAGE IN SHIPMENT This instrument received comprehensive mechanical and electrical inspection before shipment.
9 83-493-001 Rev. K TABLE OF CONTENTS CHAPTER 1 IN TRODUCTION ......................................................................................................... ...............1 1.1 DESCRIPTION ..................................................
10 83-493-001 Rev. K CHAPTER 5 A PPLICATIONS ......................................................................................................... ..............16 5.1 DETERMINING CAPACITOR CHARGE TIME..............................................
83-493-001 Rev. K 1 Cont r o l & Aux . Pow er INPUT/POWER PFC / Fuses Inr ush Limi t High Freq. Res on ant Inver ter Step-u p Tran sfor mer HV Re c t.
83-493-001 Rev. K 2 CHAPTER 2 SPECIFICATIONS 2.1 AVERAGE CHARGING RATE 500J/s, 1000J/s, 1500J/s, 2000J/s at rated Output Voltage 2.2 PEAK CHARGING RATE 550J/s, 1100J/s, 1650J/s, 2200J/s at rated Output Voltage 2.3 NUMBER OF MODELS IN SERIES 12 Standard (others at extra cost) 2.
83-493-001 Rev. K 3 2.9 POWER FACTOR Non PFC PFC All models 0.65 0.98 Table 2-3 Power Factor 2.10 EFFICIENCY Better than 85% 2.11 STORED ENERGY Less than 0.3 Joules all models 2.12 STABILITY 0.2% TO 300 Hz. For higher repetition rates, consult factory 2.
83-493-001 Rev. K 4 2.22 ACCESSORIES • Detachable 8 feet (2.4 meters) HV Cable (see Table 2.1) • 15 pin “D” plug mating control connector • Operating Manual 2.23 OPTIONS 2.23.1 Suffix –SYS Parallel Operation 2.23.2 Suffix –LH “Low Inhibit” - A +10 to 15 volt (high) signal will allow power supply operation.
83-493-001 Rev. K 5 D Figure 2-1 Mechanical Dimensions for 500A, 102A, 152A Outputs up to 6KV (for grounding instructions see SECTION 3.6).
83-493-001 Rev. K 6 Figure 2-2 Mechanical Dimensions for 500A, 102A, 152A Outputs from 7KV to 40KV (for grounding instructions see SECTION 3.6).
83-493-001 Rev. K 7 Figure 2-3 Mechanical Dimensions for 202A Outputs up to 6KV (for grounding instructions see SECTION 3.6).
83-493-001 Rev. K 8 Figure 2-4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV (for grounding instruction see SECTION 3.6).
83-493-001 Rev. K 9 CHAPTER 3 INSTALLATION 3.1 INITIAL INSPECTION The shipping container should contain the following items: power supply, HV output cable, male 15-pin “D” remote control connector and operator’s manual. Examine the items immediately for damage.
83-493-001 Rev. K 10 TB 1 L1 CO M L2 23 0 V A C 11 5 V AC TB 1 L1 CO M L2 11 5-2 3 0 VA C Figure 3-1 Input AC Power Connection NON-PFC Version Figure 3-2 Input AC Power Connection, PFC Version 3.4 POWER CORD SPECIFICATION: Use wire with minimum .064 inches (1.
83-493-001 Rev. K 11 3.5 CONNECTING HIGH VOLTAGE OUTPUT POTENTIAL LETHAL VOLTAGE Ensure that the power supply is off and disconnected from the input power and never operate the power supply without a load capacitor. Make sure that all load capacitors are discharged and shorted to ground before making any connections.
83-493-001 Rev. K 12 3.6 GROUNDING THE PRODUCT 3.6.1 GROUNDING OF INPUT LINE The supply is grounded through the ground terminal of the input connector. A protective ground connection by the way of the grounding conductor in the input terminal is essential for safe operation.
83-493-001 Rev. K 13 CHAPTER 4 OPERATION 4.1 REMOTE CONTROL The Series 500A/102A/152A/202A is easily controlled through the remote connector on the input panel of the unit. Only the ENABLE/RESET, V PROGRAM and GND signals are required for operation. The remaining signals are provided for status monitoring and fault diagnosis.
83-493-001 Rev. K 14 Figure 4-1 Example of Interface Connection.
83-493-001 Rev. K 15 4.2 INITITIAL CHECK-OUT PROCEDURE LETHAL VOLTAGES PRESENT ONLY QUALIFIED PERSONNEL TRAINED IN THE SA FETY ASPECTS OF HIGH VOLTAGE SHOULD PERFORM INITIAL CHE CKOUT PROCEDURES. The power supply should have no visible damage or defects and the cover should be securely fastened.
83-493-001 Rev. K 16 Peak C har ge R ate = C - O U TP U T LO A D C A P A C I TO R 1 2 CV 2 T C V - PRO G R A M M ED OU TPU T V O LT A GE A v e rag e C h ar g e R at e = T C AN D T P A R E SH OW N I N .
83-493-001 Rev. K 17 A series terminating resistor (or series inductor or clamp diode) must be added as shown if the average value of the peak current exceeds 110% of the normal output current. When choosing Rs, ensure it can withstand the full output voltage across it as well as the power dissipation caused by discharging Co (see Table 5.
83-493-001 Rev. K 18 5.4 MEASURING HIGH VOLTAGES A sample of the output voltage is available in the REMOTE connector. If it is desired to measure the HV output externally, care must be taken to understand the accuracy of the measurement.
83-493-001 Rev. K 19 Figure 5-3 HV Bias Measurements 5.5 DETERMINING AC LINE CURRENT IL = Line current P = Average output power VL = Line voltage PF = Power factor (.65 min) EFF = 0.85 Ex: A 152A operating from 115V – 10% and delivering 1000W average.
83-493-001 Rev. K 20 5.7 LONG CHARGE TIME WITH POWER FACTOR CORRECTED (PFC) UNITS It is advised that you consult the factory if this type of operation is required. On supplies with active Power Factor Correction there is a limit to the length of the charge time.
83-493-001 Rev. K 21 CHAPTER 6 MAINTENA NCE AND CALIBRATION 6.1 SAFETY PRECAUTIONS ONLY QUALIFIED PERSONNEL TRAINED IN THE SAFETY ASPECTS OF HIGH VOLTAGE SHOULD PERFORM CALIBRATION. The calibration steps described in this section require operation of the power supply with the cover removed.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 1 of 9 __________________________ __________________________ __________________________ __________________________ ______________ MATERIAL SA.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 2 of 9 __________________________ __________________________ __________________________ __________________________ ______________ SECTION 4 FIRST AID MEASURES INHALATION Remove from further exposure.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 3 of 9 __________________________ __________________________ __________________________ __________________________ ______________ Response Center can be reached at (800)424-880 2. PROTECTIVE MEASURES Avoid contact with spilled material.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 4 of 9 __________________________ __________________________ __________________________ __________________________ ______________ PERSONAL PR.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 5 of 9 __________________________ __________________________ __________________________ __________________________ ______________ Flammable L.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 6 of 9 __________________________ __________________________ __________________________ __________________________ ______________ data for structurally similar materials.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 7 of 9 __________________________ __________________________ __________________________ __________________________ ______________ DISPOSAL RE.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 8 of 9 __________________________ __________________________ __________________________ __________________________ ______________ HYDROTREATE.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 9 of 9 __________________________ __________________________ __________________________ __________________________ ______________ ---------- .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
01000680revD.sch-1 - Wed Jul 22 09:59:20 2009.
An important point after buying a device TDK 500A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought TDK 500A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data TDK 500A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, TDK 500A you will learn all the available features of the product, as well as information on its operation. The information that you get TDK 500A will certainly help you make a decision on the purchase.
If you already are a holder of TDK 500A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime TDK 500A.
However, one of the most important roles played by the user manual is to help in solving problems with TDK 500A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device TDK 500A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
