Instruction/ maintenance manual of the product ZT2560 Swisher
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REPAIR MANUAL ZT2560 Swisher Mower Co Warrensburg, MO.
TABLE OF CONTENTS 1. If engine won’t crank 2. If engine won’t crank – continued 3. If engine cranks but won’t start If engine stalls when PTO is engaged 4. If PTO clutch will not engage Hour meter not operating 5. Wire identification at switches 6.
IF ENGINE WON’T CRANK ALWAYS CHECK FUSE FIRST TEST #1 Using a remote starter switch or suitable device, make a connection between the large ter minals on the solenoid.
A neutral switch is located on the lower end of bot h drive control handles and is activated when the handles are outward in the neutral position. Check that the plunger buttons on both switches are depressed at least 3/8”. Meter should go to zero when checking continuity across switch terminals with plungers depressed.
ENGINE CRANKS BUT WON’T START Checks for electrical problems • While turning ignition switch to its first position, listen for the fuel solenoid on the carburetor to click. It must click to supply fuel to the carburetor. • Try a new spark plug. • Check for spark at plug when it is re moved and the threaded end is grounded.
IF PTO CLUTCH WILL NOT ENGAGE HOUR METER NOT OPERATING Hour meter has a positive and a negative post. Gray wire should go on the positive. Power is supplied from the ignition switch. Green wire from hour meter is grounded by the oil pressure switch, therefore only has a ground when the engine is running.
WIRE IDENTIFICATION AT SWITCHES 3623 IGNITION SWITCH STARTER SOLENOID Heavy red cable goes to the starter. Red wire goes to ignition switch. Green wire goes to neutral switches and on to the ignition switch. Green wire with orange stripe goes to the ground.
WIRING HARNESS TO EN GINE PLUG CONNECTION Gray wire goes to carburetor fuel solenoid Green wire goes to oil pressure switch Black wire goes to engine ignition module Red wire goes to engine charging system Green wire goes to hour meter Red wire goes to terminal on solenoid with the positive battery cable.
BATTERY CHARGING SYSTEM To test alternator before it goes to the regulator, unplug the yellow connector and measure the AC voltage across the the two gray wires inside this connector.
DRIVE CONTROL ADJUSTMENTS LEFT SIDE SHOWN Control plate shown in neutral position Hydro linkage Start your adjustments by putting the drive control arms in the neutral position. Remove the linkage from the control plate at the Eaton hydro by removing the cotter pin and washer on the under side.
OVERVIEW OF DRIVE CONTROL LINKAGE RIGHT SIDE SHOWN Right side control handle Pivot point for control handle moveme nt Pivot point Adjustment threads on control rod Forward and reverse control on hydro.
PARKING BRAKE AND NEUT RAL SWITCH OPERATION Parking brake cable atta ches here. Right side is shown. Control panel has been removed for better view. Right side drive control handle. Safety switch rocker arm pivots on a bolt at this point. Parking brake is activated by this bolt as the drive control handle is swung outward in the neutral position.
DECK LIFTING SYSTEM Three rocker arms are activated by the deck lift handle. This is the right side control. Note the routing of the cabl e. It drops straight below to the deck.
DECK BELT REPLACEMENT ENGINE TO DECK BELT •Lower the deck to lowest setting •Loosen tension on tension idler •Remove worn or damaged belt •Using part# 10263 belt, route it around the engine pulley as shown in the diagram.
REPAIRING OR REPLACING BLADE DRIVER Torque top nut to 90 ft/lbs Replacing this nut each time is recommended. Pulley does not have a hub. When removing, just lift it off like a washer, no puller is needed. Machine washers are used to keep the pulley from contacting the outer ra ce of the bearing.
For additional assistance on service Contact Swisher Mower Co., Inc. Phone 1-800-222-8183 Fax 1-660-747-3160 E-mail cust.serv@swisherinc.com 14.
An important point after buying a device Swisher ZT2560 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Swisher ZT2560 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Swisher ZT2560 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Swisher ZT2560 you will learn all the available features of the product, as well as information on its operation. The information that you get Swisher ZT2560 will certainly help you make a decision on the purchase.
If you already are a holder of Swisher ZT2560, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Swisher ZT2560.
However, one of the most important roles played by the user manual is to help in solving problems with Swisher ZT2560. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Swisher ZT2560 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
