Instruction/ maintenance manual of the product RGD5000 Subaru Robin Power Products
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- -.-PARTS CATALOG c5 c Generafors Model RGD3700 @ FUJI HEAVY INDUSTRIES LTD..
HOW TO USE THIS PARTS CATALOG 1. Reference numbers with an asterisk Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly.
c 3. The contents of this parts catalog are subject to revision without notice. TO INSURE PROMPT AND ACCURATE SERVICE. ALSO THE FOLLOWING INFORMATION MUST BE GIVEN. 1. State exactly the quantity of each part and its part numbers. 2. Clearly state whether parts are to be shipped by express, freight or parcel post.
FIG. 1 GENERATOR -1-.
FIG. 1 GENERATOR Ref. No. Parts Number Description lnterdrarysabili ty T t Executiarl I I 21 385-50528-08 ROTOR, 1. camp Incld0s i&w 2 1 I 2 354-58204-08 BALL BEARING (8205-2RS) 1 c I I I I I Ben orderiw parts : Always give the k&l, Specification and Serial Nurber of Generator.
FIG. 2 PIPE FRAME and FUEL TANK For Ektric starter type %-69 36 40 36 39 I 31 13 17.
FIG. 2 PIPE FRAME and FUEL TANK 385-58063-08 1 PIPE FRAME.compl. ercrlption 385-58582-08 1 SIDE PLATE.compl. Includes itea 3 I ll I I I 31 385-59176-08 [ LABEL (RGD3700) 1 1 1 41 011-00600-80 1 BOLT and WASHER ASS’Y 1 61 359-59933-08 1 FLANGE BOLT I 21 I 71 385-54826-08 I ENGINE BASE.
FIG. 3- 1 CONTROL BOX (22OV, 24OV) kor Oil sensor type For Electric stmer type.
. -. FIG. 3-l CONTROL BOX (22OV, 24OV) lntardmunmhi I i t~v z Parts Number lo. Description IJ’ t - 11 385-40606-08 CONTROL BOX ASS’ Y For 220V 1 Includes items 2 thru 23, 25 thru 27, 33 thru 40 ad.
FIG. 3- 1 CONTROL BOX (22OV, 24OV).
FIG. 3- 1 CONTROL BOX (22OV, 24OVI Interc+geability I 111 Parts Number Description CONTROL PANEL A ASS’ Y h )ti ‘t Execution 1 For 50&24OV, Electric etarter type lnclades iteas 3 thru 25 and 2.
FIG. 3- 1 CONTROL BOX (22OVn 24OV) For Ektrii rtu - 19 49 -9-.
FIG. 3- 1 CONTROL BOX (22OV, 24OV) Ref. No. Parts Number Description lnterchaageability 0’ ty Execution 1 I 41 228-71920-01 REGULATOR, compl. For Electric starter type 1 42 001-11062-50 BOLT and WASHER ASS’ Y 2 I I For Efectric starter typa 43 385-47321-08 CONNECTOR For Electric starter type 1 44 228-76001-01 01 L SENSOR, camp 1.
FIG. 3- 2 CONTROL BOX (11 OV, 12OV) r For Oil sensor type J For Electric startar type 3.
FIG. 3- 2 CONTROL BOX (11 OV. 12OV) mbility iz lo. - I1 Parts Number 385-40608-08 Dercription CONTROL BOX ASS’ Y For 1lOV Iacluder iteea 2 thru 23, 25 tbru 27, 33 thru 40 and 46 Exeadon ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 El 385-40693-08 CONTROL BOX ASS’ Y For llOV, Electric starter type Includes itees 2 thru 23.
FIG. 3- 2 CONTROL BOX (11 OV, 12OV) For Oil sensor type 1 For Electric starter type 30 29 For Electric starter typm.
. . . FIG. 3- 2 CONTROL BOX (11 OV, 12OV) II ~terchauaeahilitu Parts Number Description + 385-41730-08 CONTROL PANEL A ASS’ Y For 60&120V, Electric starter type Includes itewa 3 thru 23.
FIG. 3- 2 CONTROL BOX (11 OV, 120V) For Oil sensor WPO For Electric starter type m 29 1.
FIG. 3- 2 CONTROL BOX (1 lOV, 12OV) Int~whm~h~fit” give the Specification Serial Auaber Generator. -16-.
FIG. 3- 3 CONTROL BOX ( 11 OV / 220V).
-. FIG. 3- 3 CONTROL BOX (11 OV/ 22OVl Ref. Parts Number NO. Description Q’ t Bl 385-40609-08 CONTROL BOX ASS’ Y For llOV/22OV 1 Includes im 2 thrw 27, 33 tbzw 40 and 46 81 385-40699-08 CONTROL BO.
FIG. 3 - 3 CONTROL BOX ( 11 OV / 22OW For Oil sensor type For Electric starter typs.
FIG.3-3 CONTROL BOX (llOW22OV) c c Interchangeability Ref. NO. Parts Number Description 1’ t) Executiou 20 356-49907-08 SCREW 1 21 353-49902-08 NUT 22 332-00050-08 SPRING WASHER 353-49903-08 1 WASHER 24 356-45612-08 SWITCH.
FIG. 3- 4 CONTROL BOX (U.K., 50Hz- 11 OV/ 22OW BS) I 34 For Electric starter type I For Oil sensor type I 0-l ‘. .44 For Electric starter typr r For Electric starter type A- l -21-.
FIG. 3-4 CONTROL BOX (U.K., 50Hz- llOV/22OV, BS) seability Inter& Ref No. *l - *I Parts Number Description Execution I I CONTROL BOX ASS’ Y 1 385-40702-08 Includes itews 2 thru 27.
FIG. 3- 4 CONTROL BOX (U.K., 50Hz- 1 lOV/ 22OV, BS) - 23 -.
r c 0 201 358-49907-08 1 SCREW 211 353-49902-08 1 NUT 221 332-00050-08 1 SPRING WASHER 231 353-49903-08 1 WASHER 241 355-45613-08 1 SWITCH. full Dower I 11 25 353-49036-08 LABEL (DC OUT) 1 26 389-475.
FIG. 3- 5 CONTROL BOX (GERMANY, 50Hz- 22OV) For Electric atarter type - 25 -.
FIG. 3- 5 CONTROL BOX (GERMANY. 5UHz- 22OV) Interchhili tv Ref. Parts Number No. Description P’ ty Execution *1 385-40710-08 CONTROL BOX ASS’ Y 1 Includes itews 2 thru 27, 33 thru 40 and 48 *l 385.
FIG. 3- 5 CONTROL BOX (GERMANY, 50Hz- 22OV) - 27 -.
. __-. -._ (r FIG. 3- 5 CONTROL BOX (GERMANY, 50Hz- 22OV) Interchaageabilitv Ref. I I Parts Number No. Description bl I ‘t $ Execution 1 I I 231 353-49903-08 1 WASHER Ill 1 I I 251 383-49091-08 1 LA.
FIG. 3- 6 CONTROL BOX (50Hr- 22OV, WITH SPECIAL RECEPTACLE).
FIG. 3- 6 CONTROL BOX (50Hr 22OV. WITH SPECIAL RECEPTACLE) Ref. No. Parts Number Description Interchang&ility Y Execution *l 385-40714-08 I CONTROL BOX ASS’ Y 1 Includes iters 2 thru 27, 33 thru.
FIG. 3- 6 CONTROL BOX (50Hz- 22OV, WITH SPECIAL RECEPTACLE).
FIG. 3- 6 CONTROL 60X (50Hz-220V, WiTH SPECIAL RECEPTACLE) 25 363-49091-08 LABEL (DC BATTERY CHARGE ONLY) 1 26 389-47552-08 GROMMET 1 27 355-57509-08 GROMMET 1 b 281 066-00002-50 1 SWITCH For Electric.
FIG. 3- 7 CONTROL BOX (SWITZERLAND, 50Hz- 220V) For Oil sensor type For Ekatric starter type 30 29.
. - FIG. 3- 7 CONTROL BOX (SWITZERLAND, 50tiz- 22OV) Intedangeability Ref. Parts Number Execution No. Description 0’ ty *l 385-40718-08 CONTROL BOX ASS’ Y 1 Includes iters 2 thru 2’7, 33 thru 40 and 48 *l 385-40719-08 CONTROL BOX ASS’ Y 1 For Electric starter type Includes i-s 2 thru 25.
FIG. 3- 7 CONTROL BOX (SWITZERLAND, 50Hz- 22OV) :I I 39 I For Electric starter typo I i.
- --- , I= 1251 363-49091-08 1 LABEL(DC BATTERY CHA-RGE ONLY)-l?) 1261 389-47552-08 i GROMMET I 11 1 !Z’7l 355-57509-08 I GROMMET I 11 I I I For Electric starter type with Oil seusor I I I I I ’ 281 066-00002-50 1 SWITCH For Electric starter type _.
FIG. 3- 8 CONTROL BOX (AUSTRALIA, 50Hz- 24OV) I For Oil sensor type 1.
FIG. 3- 8 CONTROL BOX (AUSTRALIA, !5Of=lz- 24OV) Interchauseabilitv Description CONTROL BOX ASS’ Y Includes item 2 thru 27, 33 thru 46 and 46 CONTROL BOX ASS’ Y For Electric starter type Includes items 2 thru 25.27 thru 30. 33 thru 43, 48 and 47 CONTROL BOX ASS’ Y For Oil sensor type Includes items 2 thru 27.
FIG. 3- 8 CONTROL BOX t AUSTRALlA, 50Hz- 24OW I For Oil sensor type For Ektric starter type For Electric I-- tvmwith Oilmnsor I - 39 -.
FIG. 3- 8 CONTROL BOX (AUSTRALIA. 50Hz- 24OV) Interchangeability Ref. No. Parts Number Description 241 353-49035-08 1 LABEL(AC24OV) 1 1 25 363-49091-08 LABEL (DC BATTERY CHARGE ONLY) 1 26 389-47552-08.
FIG. 3- 9 CONTROL BOX (FRANCE. 50X2- 22OV) I For Oil sensor type I LI --.
FIG. 3- 9 CONTROL BOX (FRANCE. ‘BOHz- 22OV) _ _ f- ‘ ----- --a--, Ref. No. Parts Number Description 1’ t) + Execution *l 385-40965-08 CONTROL BOX ASS’ Y 1 Includes itews 2 thru 27, 33 thru 46 .
FIG. 3- 9 CONTROL BOX (FRANCE, 50Hz- 22OV) r For Electric starter type.
FIG. 3 - 9 CONTROL BOX (FRANCE. 50Hz- 22OV) --w-m-. -a-* -, Ref. No. Parts Number Description 1’ ty Execution 23 353-49903-08 WASHER 1 26 389-47552-08 GROMMET 1 27 355-57509-08 GROMMET 1 28 066-0000.
FIG. 4 RECOIL STARTER - 45 -.
FIG. 4 RECOIL STARTER Ref. No. Parts Number Description *1 228-50110-00 RECOIL STARTER ASS’ Y Intexdangdili ty P’ ty Executiw 1 f 21 106-50116-08 Includes iters 2 thru 11 SPIRAL SPRING 1 I 1 3 107.
FIG. 5 CRANKCASE For Oil sensor type - 47 -.
FIG. 5 CRANKCASE lnter&aage&ility Description 3’ ty Execution Ref. I Parts Number No. *l 228-10110-01 CRANKCASE, camp 1. For Recoil starter type 1 Includes iteas 2 thru 7 aad 51 81 228-10112-01 CRANKCASE, camp 1. 1 For Electric starter type Includes iteas 2 thru 7.
FIG. 5 CRANKCASE For Oil smsor tvw - 49 -.
_ . _- -. ..___ - 28 021-32000-10 GASKET 1 30 009-02120-00 FILLER 1 I - 31 003-70120-00 GASKET, aluminum 1 32 228-64301-00 OIL FILTER ASS’Y 1 33 024-03000-10 ‘0” RING 1 34 228-63601-01 OIL GAUGE.
FIG. 6 CYLINDER and CYLINDER HEAD 16 5 3 13, I I 3’ 32 -51-.
FIG. 6 CYLINDER and CYLINDER HEAD lnt*rchanaprhi 1 i tw I . . -* -m--r* a a “, Ref. No. Parts Number Description R’ ty Execution 1 228-12401-12 CYLINDER UNIT 1 2 228-15011-03 ‘0” RING, cylinder 1 3 228-15012-13 SPACER, cylinder (t-0. 1) 1 3 228-15013-13 SPACER, cylinder (t-0.
FIG 6 CYLINDER and CYLINDER HEAD . .-. - -. --.- ---- _..._ - h ‘ I i I 39 37 - 53 -.
FtG. 6 CYLINDER and CYLINDER HEAD Interchangeability 002-18060-00 1 NUT 1 4 When ordering parts : Always give tbe Hodel. Specification and Serial Wurber of Generator.
FIG. 7 CRANKSHAFT and PISTON - 55 -.
. . _,- . c c FIG. 7 CRANKSHAFT and PISTON Interc@geability Ref. No. Parts Number Description Y t Execution 1 228-23401-23 PISTON, S. T. D 1 1 228-23402-23 PISTON, over size 0. 25mm 1 1 228-23403-23 PISTON, over size 0. 5mm 1 8 228-23501-07 PISTON RING SET, S.
FIG.8 CAMSHAFT and GOVERNOR For Oil sensor type 1.
FIG. 8 CAMSHAFT and GOVERNOR c . c No. Parts Number Description *1 228-31604-00 CAMSHAFT ASS* Y 1 I I Includea iteas 2, 3 and 4 thru 6 I I 81 228-31604-01 CAMSHAFT, camp 1.
FIG. 8 CAMSHAFT and GOVERNOR 1 For Oil sensor type 5 4 - 59 -.
c FIG. 8 CAMSHAFT and GOVEWUOR Interchangeability escription 48 Oil-50500-IO BOLT 2 49 004-31063-50 SCREW 1 50 020-00800-90 WASHER 1 511 228-45021-01 1 BRACKET, pivot For Oil sensor type 1 52 228-4502.
FIG. 9 FUEL INJECTION PUMP and NOZZLE 1 -33 . ;. e!iL ._ :. 40 / -61 -.
-. c c Interchangeability Ref. No. Parts Number Description a’ ty Execution *lI 228-63101-00 1 INJECTION PUMP ASS’Y I 11 Includes i tees 2 thru 21 3 228-63102-08 PLUNGER ASS’ Y 1 4 228-63103-08 .
FIG. 10 FUEL FILTER 23 u 25 -P+¶ P - 63 -.
r . c I 1 Inclndes itees 1 thru 11 I I 81 228-62109-08 1 ‘0” RING I 11 91 228-62110-08 1 ELEMENT 121 001-13086-50 1 BOLT and WASHER I 11 8141 228-62629-01 1 FUEL PIPE 29. compl. I ‘I I I Includes items 15 thrn 17 and 21 I’I I I 15 228-65007-03 BANJO 3 1 18 085-10400-00 RUBBER PIPE (4.
FIG. 11 AIR CLEANER, MUFFLER and CYLINDER BAFFLE 8 29 @d - 65 -.
FIG. 11 AIR CLEANER, MUFFLER and CYLINDER SAFFLE Interchanleabilfty Ref. Parts Number No. Description P’ ty Executicm 1.11 231-32601-00 1 AIR CLEANER ASS’ Y lncludesiteas2thru8~ 11 *3 228-32600-08 ELEMENT, compl.
FIG- 12 MUFFLER (SPECIAL TYPE) FOR LOW NOISE TYPE 12 FOR WITH SPARK ARRESTER - 67 -.
1 41 228-37001-01 I TAIL PIPE, compl. I 61 228-37301-01 1 SPARK ARRESTER.comnl. I 1 1 228-30302-01 MUFFLER, compl. For Spark arrester 1 2 228-34260-01 MUFFLER COVER, camp 1.
FIG. 13 STARTING MOTOR - 69 -.
r . c I I Includes i teas 1 thru ~6. 29 and 30 I I 1 210-70532-08 ARMATURE ASS’ Y 1 2 210-70533-08 THRUST WASHER KIT 1 3 210-70534-08 PINION STOPPER SET 1 1 *4 I210-70535-08 1 FIELD COIL ASS’Y Inc.
FIG. 14 ACCESSORIES 6 -71-.
FIG. 14 ACCESSORIES Part8 Number 1 I I I I When ordering parts ; Always give the Hakl, Specification and Serial Number of Generator. - 72 -.
FIG. 15 WHEEL, HANDLE and HANGER.
6 I- 7 FIG. 15 WHEEL, HANDLE and HANGER Ref. No. Parts Number Description 1 385-56561-08 SHAFT. comn 1. (2-whee 1) Interch~~iiiy 1’ ty Execution 1 1 16 _ 450-00009-90 LARGE WHEEL 2 385-56562-08 HAND.
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@FUJI HEAVY INDUSTRIES LTD. - INDUSTRIAL PRODUCTS DIV. Subaru Bldg. l-7-2, Nishi-Shinjuku, Shinjuku-ku, Tokyo 160, Japan PHONE ; (Tokyo 3) 3347-2420 FACSIMILE ; (Tokyo 3) 3347-2418 PRINTED IN JAPAN JU.
An important point after buying a device Subaru Robin Power Products RGD5000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Subaru Robin Power Products RGD5000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Subaru Robin Power Products RGD5000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Subaru Robin Power Products RGD5000 you will learn all the available features of the product, as well as information on its operation. The information that you get Subaru Robin Power Products RGD5000 will certainly help you make a decision on the purchase.
If you already are a holder of Subaru Robin Power Products RGD5000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Subaru Robin Power Products RGD5000.
However, one of the most important roles played by the user manual is to help in solving problems with Subaru Robin Power Products RGD5000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Subaru Robin Power Products RGD5000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
