Instruction/ maintenance manual of the product R1700i Subaru Robin Power Products
Go to page of 52
SERVICE MANU AL R1700i Model PUB-GS1950 Rev . 09/04 GENERA TOR.
.
CONTENTS Section Title Page 1. SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
– 1 – 1. SPECIFICA TIONS MODEL T ype Starting system Hz W L mm mL(cc) L kg Model T ype Frequency kV A Rated output Alternating electric current (AC) kV A Maximum output Output Fuel tank capacity h.
– 2 – 2. GENERAL DESCRIPTION 2-1) EXTERNAL VIEW SP ARK PLUG CAP RECOIL ST ARTER (HANDLE) T ANK CAP COVER AIR CLEANER SIDE P ANEL (R) SIDE P ANEL (L) OIL DRAIN PLUG CARR YING HANDLE CONTROL P ANEL .
– 3 – 2-2) CONTROL P ANEL DC TERMINALS GROUND TERMINAL AC RECEPT ACLES DC CIRCUIT BREAKER ENGINE SWITCH OVERLOAD LAMP PILOT LAMP OIL SENSOR LAMP AUTO POWER SA VE SWITCH AUTO POWER SA VE LAMP R1700.
– 4 – PILOT LAMP OVER LOAD (2) PILOT LAMP and OVERLOAD LAMP ① ① Output lamp Green light . . . . . Indicates that the generator is generating. Unlit . . . . . . . . . . . The generator is not generating. ② ② Overload Lamp Red light . . . . .
– 5 – ( - ) DC TERMINAL (+) DC 12V 8.3A BUTTON KNOB IN (ON) OUT (OFF) (6) DC TERMINALS DC electric power for battery charge is available. - Red is positive (+) terminal. - Black is negative ( - ) terminal. (7) DC CIRCUIT BREAKER DC circuit breakers shut off electric current when the current exceeds its limit.
– 6 – 2-4) GENERA TOR ASSEMBL Y REAR COVER 3P CONNECTOR 4P CONNECTOR ROTOR STATOR DIODE RECTIFIER 2-3) LOCA TION OF SERIAL NUMBER (SER No.) , , PRODUCTION NUMBER (PROD No.) The serial number and production number are located on right side cover of the generator operation panel.
– 7 – Generally, the power rating of an electrical appliance indicates the amount of work that can be done by it. The electric power required for operating an electrical appliance is not always equal to the output wattage of the appliance.
– 8 – (4) Appliances without any indication as to power consumption Some appliances have no indication as to power consumption; but instead the work load (output) is indicated. In such a case, power consumption is to be worked out according to the numerical formula mentioned below.
– 9 – NOTES : Wiring between generator and electrical appliances 1. Allowable current of cable Use a cable with an allowable current that is higher than the rated input current of the load (electrical appliance).
– 10 – 4. MEASURING AND CHECKING PROCEDURES 4-1) INSTRUMENTS (1) VOLTMETER AC voltmeter is necessary. The approximate AC voltage ranges of the voltmeters to be used for various types of generators.
– 11 – (5) MEAGER TESTER Used for measuring generator insulation resistance. Select the one with testing voltage range of 500V. (4) CIRCUIT TESTER For measuring resistance, etc. NOTE : The ordinary circuit tester may cause erroneous readings due to their measuring method.
– 12 – (7) "Dr.Robin" GENERATOR TESTER The "Dr.Robin" generator tester is exclusively designed for fast, easy diagnosis and repair of Robin generators.
– 13 – 4-3) MEASURING INSULA TION RESIST ANCE 4-2) AC OUTPUT MEASURING SWITCH LOAD TO AC RECEPTACLE F A ~ V ~ Use a circuit above for measuring AC output.
– 14 – (2) ALTERNATOR Check the insulation resistance between the three (Red,Blue and White) wires of the stator and the generator body as shown in the figure right. If there is a wire which has insulation resistance less than 1 M Ω , replace the stator.
– 15 – Red Red White White 0.57 k Ω 0.57 k Ω ーーー ーーー 2P Connector for AC output a a b c b 2.5 M Ω ∼ ーーー 5 M Ω∼ 2.5 M Ω ∼ 10 M Ω∼ 10 M Ω∼ c 4 M Ω∼ 10 M Ω∼ ーーー ーーー ーーー Stator wire Terminal Apply red needle of the circuit tester d 4 M Ω∼ 10 M Ω∼ d 2.
– 16 – (3) DIODE RECTIFIER The internal circuit of the diode rectifier is shown in the figure below. Check the continuity between each terminal using a circuit tester.
– 17 – (5) OIL SENSOR Confirm that there is a sufficient amount of oil.Measure continuity between the wires of oil sensor and the crankcase using a circuit tester.
– 18 – 5. ASSEMBL Y AND DISASSEMBL Y 5-1) PRECAUTIONS (1) Be sure to memorize the location of each part when disassembling the generator so that the generator can be correctly reassembled. Tag the disassembled parts with the necessary information to facilitate easier and smoother reassembling.
– 19 – 5-3) DISASSEMBL Y PROCEDURES Please disassemble in the order of the procedure below. 5-3-1 Remove the side panels (Left, Right) Remove the side panels. M6 x 16.5mm Bolt : 2 pcs. Tools : Screw driver Side Panel 5-3-2 Remove the rear cover Remove the rear cover by unscrewing the four screws.
– 20 – Recoil starter hundle Guide Overflow pipe 5-3-4 Remove the recoil starter handle Remove the recoil starter guide connected to the case body (left). Push the guide and the starter hundle through the hole which the case body (left) guide was attached.
5-3-8 Remove fuel cock bracket Remove the fuel cock bracket. M6 x 12mm Flange bolt : 1pce. M6 Nut : 1pce. Tools : 10mm Box wrench NOTE 1: Be sure to close the fuel cock before removing the fuel pipe. (Engine switch in the off position) NOTE 2: A little fuel comes out from the fuel pump when unplug the pipe.
– 22 – 5-3-10 Remove the control panel (2) Remove the control panel by pulling off the three couplers. Remove the choke wire bracket from the front frame. Couplers Inverter Unit Choke wire bracket 5-3-11 Remove the inverter unit Disconnect the two couplers and remove the inverter unit.
5-3-15 Remove the base inverter Remove the base inverter. M6 nut : 4 pcs, also M8 x 16 Bolt and washer : 4pcs. Tools : 12mm Box wrench Base inverter – 23 – 5-3-13 Remove the air cleaner and carburetor Unhook the catch on the right side of the air cleaner.
– 24 – 5-3-16 Remove the Stator / Rear cover Remove the Stator / Rear cover. M6 x 25mm Flange bolt : 3pcs. Tools : 10mm Box wrench NOTE 1: The stator is attached to the rear cover, both can be removed together. They are attached with a strong magnetic force, so pull out straight.
– 25 – 5-3-18 Remove Blower housing Remove the blower housing. M8 x 55mm Flange bolt : 1pce. M8 x 90mm Flange bolt : 3pcs. Tools : 12mm Box wrench NOTE : The pipe knock is attached to two places. Blower Housing 5-3-19 Remove the flywheel Remove the flywheel.
– 26 – 5-3-21 Remove the muffler Remove the muffler. M8 x 80mm Flange bolt : 1pce. M6 Flange nut : 2pcs. Tools : 10mm Box wrench 12mm Box wrench Muffler 5-3-23 Remove the cylinder baffle Remove the cylinder baffle. M8 x 16mm Flange bolt : 3pcs. M6 x 12mm Flange bolt : 1pce.
– 27 – Cylinder baffle Ignition coil 5-4) REASSEMBL Y PROCEDURES T ightening torque : 3.0 - 5.0 N ・ m 30 - 50 kgf ・ cm (2.2 - 3.7 ft ・ lbs) 5-4-2 Ignition coil Install the ignition coil into the ignition coil bracket and attach it to the engine.
– 28 – Flywheel Recoil starter 5-4-4 Recoil starter Attach the recoil starter to the crankcase. M6 x 18mm Flange bolt : 3pcs. T ightening torque : 7.0 - 9.0 N ・ m 70 - 90 kgf ・ cm (5.2 - 6.6 ft ・ lbs) 5-4-5 Flywheel Install the flywheel. M8 x 25 Bolt and washer : 1pce.
– 29 – Blower housing 5-4-8 Blower housing Install the blower housing M8 x 55mm Flange bolt : 1pce. M8 x 90mm Flange bolt : 3pcs. T ightening torque : 18.0 - 20.0 N ・ m 180 - 200 kgf ・ cm (13.3 - 14.8 ft ・ lbs) NOTE: Insert the grommet (pulsar coil harness) and recoil guide into the blower housing securely.
– 30 – Rotor Rotor 5-4-9 Rotor Install the rotor. M6 x 20mm Flange bolt : 3pcs. T ightening torque : 10.0 - 12.0 N ・ m 100 - 120 kgf ・ cm (7.4 - 8.9 ft ・ lbs) <CAUTION> The stator and the rotor are pulling each other by a strong magnetic force.
– 31 – T ightening torque : 7.0 - 9.0 N ・ m 70 - 90 kgf ・ cm (5.2 - 6.6 ft ・ lbs) 5-4-13 Air cleaner bottom plate and carburetor Install the insulator,gaskets, carburetor, baffle stay, and air cleaner base plate into the cylinder head. M6 Flange nut : 2pcs.
– 32 – T ightening torque : 3.0 - 4.0 N ・ m 30 - 40 kgf ・ cm (2.2 - 2.9 ft ・ lbs) 5-4-16 Inverter unit Attach the inverter unit into the front frame. A grounding wire shall be tightened together to the upper right side of the inverter unit. M6 x 20mm Flange bolt : 4pcs.
– 33 – T ightening torque : 3.0 - 4.0 N ・ m 30 - 40 kgf ・ cm (2.2 - 2.9 ft ・ lbs) 5-4-19 Fuel cock bracket Install the fuel cock bracket into the base. (Install the rubber pipe with the hose clamp while the fuel cock is closed.) M6 x 12mm Flange bolt : 1pce.
– 34 – Recoil starter hundle Guide Overflow pipe Case body Control panel Mount Case body T ightening torque : 3.0 - 4.0 N ・ m 30 - 40 kgf ・ cm (2.2 - 2.9 ft ・ lbs) T ightening torque : 3.0 - 4.0 N ・ m 30 - 40 kgf ・ cm (2.2 - 2.9 ft ・ lbs) T ightening torque : 2.
– 35 – T ightening torque : 3.0 - 4.0 N ・ m 30 - 40 kgf ・ cm (2.2 - 2.9 ft ・ lbs) 5-4-24 Rear cover Attach the rear cover to the case body. M6 x 30 Screw and Washer : 4pcs. Rear cover 5-4-25 Side panels (left and right) Attach the side panel (left and right) to the case body.
– 36 – 5-5) RECOIL ST ARTER T ools used : Long-nose pliers, retaining-ring pliers, protective goggles Caution : Please wear protective goggles before starting disassembly Caution : The pull of the spring is maximized while the rope is fully pulled out.
– 37 – Caution : The reel is disassembled with the spring still assembled, so place it on a flat table without dropping, or shaking. Retaining-ring C Retaining-ring pliers (2) Remove the small parts. -1 Hold the case, and remove the retaining-ring C with the ring pliers.
– 38 – (2) Install the small parts. -1 Install the ratchet guide and return spring into the reel. Return spring Ratchet guide (3) Installing friction plate, retaining ring C -1 Install by putting the friction spring end into the spring part of the ratchet guide.
– 39 – (4) Inserting the rope. (this should be done by two people) -1 Thread the rope through the reel where the rope hole on the reel and rope guide are aligned. -2 Thread the rope end through the rope guide and the rope hole of the reel, and pull 20cm out from the reel.
– 40 – 3) Checking items after assembly (1) Try to pull the starter handle for 2 to 3 times. (a)When the starter handle is difficult to pull, please make sure the parts, etc., are installed in the right direction. (b)When the ratchet does not operate, please re-check if there are any missing parts such as the spring.
– 41 – 4) When . . . (1)The spring pops out (a)Hook the end hook of the spring to the notched part of the reel, and attach the spring, applying pressure with your fingers so that it isn’t released from the groove. (Please wear gloves) (b)Hook the inside hook of the spring to the claw of the starter case while turning.
– 42 – 6.TROUBLESHOOTING No output power or Lower output When engine is running, check if Overload Lamp is activated When engine is running, check if the Pilot Lamp is turned on Tu r n ed off Tu r.
– 43 – Improper revolutions (Electronic throttle) Starts but stops suddenly Go to the "Engine does not start (Start failure)" No Ye s Ye s Does not run ・ Engine revolution does not inc.
– 44 – Check the gasoline in the tank Add gasoline Check the oil volume Confirm of the oil SW Change Oil SW Add oil (up to the rated volume) Open the cock Clean, change the filter Ye s None Oil wa.
– 45 – 7. WIRING DIAGRAM CONTROL P ANEL ENGINE GENERA TOR INV&E/G C/U Blk : Black Blk DC coil Main coil Wi ring color cord Blk/W : Black/White Blu : Blue LBlu : Light blue Brn : Brown Blu Brn .
– 46 – CONTROL P ANEL ENGINE GENERA TOR INV&E/G C/U Blk : Black Blk DC coil Main coil Wi ring color cord Blk/W : Black/White Blu : Blue LBlu : Light blue Brn : Brown Blu Brn Org Grn Blu Pur R .
– 47 – CONTROL P ANEL ENGINE GENERA TOR INV&E/G C/U Blk : Black Blk DC coil Main coil Wi ring color cord Blk/W : Black/White Blu : Blue LBlu : Light blue Brn : Brown Blu Brn Org Grn Blu Pur R .
.
PRINTED IN THE USA © Copyright 2004 Robin America, Inc. 940 Lively Blvd. • W ood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212 e-mail: sales@robinamerica.
An important point after buying a device Subaru Robin Power Products R1700i (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Subaru Robin Power Products R1700i yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Subaru Robin Power Products R1700i - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Subaru Robin Power Products R1700i you will learn all the available features of the product, as well as information on its operation. The information that you get Subaru Robin Power Products R1700i will certainly help you make a decision on the purchase.
If you already are a holder of Subaru Robin Power Products R1700i, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Subaru Robin Power Products R1700i.
However, one of the most important roles played by the user manual is to help in solving problems with Subaru Robin Power Products R1700i. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Subaru Robin Power Products R1700i along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
