Instruction/ maintenance manual of the product EX40 Subaru
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P ARTS MANU AL Models EX40 ENGINES PUB- EP6516 Rev . 04/ 14.
© Copyright 2009 Robin America, Inc. Robin America, Inc. 905 T elser Road, Lake Zurich, IL 60047 • Phone: 847-540-7300 • F ax:847-438-5012 e-mail: sales@robinamerica.
HOW T O USE THIS MANUAL Robin engines are identi fi ed by MODEL, SPECIFICA TION, and CODE NUMBER. For each model there may be many different versions called speci fi cations.
MANUAL LA YOUT 1. SECTION NAME Parts are broadly classi fi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration.
GROUP INDEX Group Name Page CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT GROUP ............................................................................. 8 INT AKE and EXHAUST GROUP ..
EX40 - 6 - 08-09 SECTION 1 CRANKCASE GROUP FIG. 100 260 250 270 280 220 210 230 240 300 10 50 40 45 75 30 700 90 80 70 20 28 27 26 60 620 631 630 690 680 710 610.
EX40 - 7 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 1 CRANKCASE GROUP 10 20B-10102-1 1 Crankcase Cp 1 100 20 20B-14202-03 V alve Guide 2 100 26 132-07AA0-50 Seal, intake va.
EX40 - 8 - 08-09 SECTION 2 CRANKSHAFT GROUP FIG. 200 310 320 360 370 380 350 10 70 390.
EX40 - 9 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 2 CRANKSHAFT GROUP 10 20B-20901-01 Crankshaft Cp 1 1" Key 200 20B-21201-01 Crankshaft Cp 1 7/8" T aper 200 20B.
EX40 - 10 - 08-09 SECTION 3 INT AKE and EXHAUST GROUP FIG. 300 350 310 365 315 317 340 80 90 290 225 241 231 210 240 230 60 70 220 95 320 361 170 25 27 37 35 34 38 166 163 160 10 150 370.
SECTIO N 3 I NTA KE and EXHA UST GROUP Ref. Part N umber Description Qty Remarks To-From Fig. 10 20B-31601-01 Camshaft Cp 1 300 25 20B-35101-03 Pin, camshaft 1 300 27 024-00700-20 O ring 1 300 34 005-.
EX40 - 12 - 08-09 SECTION 3 INT AKE and EXHAUST GROUP FIG. 310 $ 200 290 295 280 250 510 520 270 220 260.
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SECTION 3 I NTAKE and EXHAUST G RO UP Ref. P art Number Descrip tion Q 1 ty Remarks To-From Fig. 510 20B-32611-H0 Air Cleaner Ay 1 Dual 310A 510 20B-32651-H0 Air Cleaner Ay 1 310B 200 20B-32630-H8 Cle.
EX40 - 14 - 08-09 SECTION 4 GOVERNOR GROUP FIG. 400 80 30 40 450 340 345 310 31 1 355 480 10 70 60 485 360 370 435 396 395 436 50 90 20 50 490.
EX40 - 15 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 4 GOVERNOR GROUP 10 20B-42301-03 Governor Lever 1 400 20 20B-42201-13 Governor Shaft 1 400 30 20B-42701-01 Governor Rod.
EX40 - 16 - 08-09 SECTION 5 COOLING and ST ARTING GROUP FIG. 500 707 705 706 220 210 20 80 60 40 16 10 15 17 61 81 18.
EX40 - 17 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 5 COOLING and ST ARTING GROUP 490 277-96107-03 Label, hi-low 1 400 10 20B-51201-H1 Blower Housing 1 500 15 20B-55101-02.
EX40 - 18 - 08-09 SECTION 5 COOLING and ST ARTING GROUP FIG. 520 -1 -4 -7 210 -5 -9 -6 -1 1 -8 -2 -3 -10.
EX40 - 19 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 5 COOLING and ST ARTING GROUP 210 20B-50301-00 Recoil Starter Ay 1 520 -1 20B-50145-08 Starter Pulley 1 520 -2 261-5010.
EX40 - 20 - 08-09 SECTION 6 FUEL, LUBRICA TION GROUP FIG. 600 40 23 30 10 20 52 60 63 59 53 51 54 50 58 55 56 57 210 560 550 540.
EX40 - 21 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 6 FUEL, LUBRICA TION GROUP 707 004-36041-20 Screw and W asher Ay 2 500 10 20B-60102-01 Fuel T ank Cp 1 600 20 073-20051.
EX40 - 22 - 08-09 SECTION 6 FUEL, LUBRICA TION GROUP FIG. 610.
EX40 - 23 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 6 FUEL, LUBRICA TION GROUP 560 20B-35902-H3 Gasket 2, insulator 1 600 210 20B-62301-00 Carburetor Ay 1 Std 640.
EX40 - 24 - 08-09 SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 770 775 740 700 733 385 384 15 16 10 785 780 100 30 50 11 0 11 35 12 20.
EX40 - 25 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 7 ELECTRIC DEVICE GROUP 20B-62302-00 Carburetor Ay 1 Generator 640 10 20B-79230-H1 Flywheel Cp 1 Std 700 20B-79241-H1 F.
EX40 - 26 - 08-09 SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC ST ARTER FIG. 710 1 13 19 20 12 18 6 4 3 5 10 11 17 15 9 14 8 7 16 2 120.
EX40 - 27 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC ST ARTER 120 279-70502-00 Starting Motor Ay 1 710 -1 209-70550-08 Y oke Cp 1 710 -2 .
EX40 - 28 - 08-09 SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX FIG. 720 387 386 200 388 210 385 55 220 335 260 190 130 131 387 385 230 240.
EX40 - 29 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX 55 277-73105-01 Wire 5 1 720 130 214-79007-01 Bolt, starter 2 720 131 003-10080-0.
EX40 - 30 - 08-09 SECTION 9 ACCESSOR Y GROUP FIG. 900.
EX40 - 31 - 08-09 Ref. Part Number Description Qty Remarks T o-From Fig. SECTION 9 ACCESSOR Y GROUP 10 224-90303-00 Accessory T ool Kit 1 900.
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An important point after buying a device Subaru EX40 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Subaru EX40 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Subaru EX40 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Subaru EX40 you will learn all the available features of the product, as well as information on its operation. The information that you get Subaru EX40 will certainly help you make a decision on the purchase.
If you already are a holder of Subaru EX40, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Subaru EX40.
However, one of the most important roles played by the user manual is to help in solving problems with Subaru EX40. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Subaru EX40 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center