Instruction/ maintenance manual of the product SSV 05/2R Sterling
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Op er at ing In struc tions Sin gle Con veyor Unit SSV 05/2R 0 1 6 - 4 M S Ster ling Ma te rial Pro cess ing.
Technical service: Ser vice de part ment Tele phone: (800) 423-3183 Edition: 08/99 0 1 6 - 4 M S SSV 05/2R 2 This operation manual is for*: (* Please fill in personally) Serial number: Built in: Date of delivery: Number of delivery: Date of commissioning: Location: Group of machines: Ster ling Ma te rial Pro cess ing 5200 West Clinton Ave.
Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in these op er at ing in struc tions at any time with out notice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing instruct ions.
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Tab le of con tents 1. Sa fe ty in struc t ions ............................................6 1.1. War nings and sym bols ..................................7 1.2. Ex pla na tions and in for ma t i on .............................8 1.3. For your sa fe ty .
6. Tech ni cal data ............................................... 31 6.1. Di men si on sheet ...................................... 32 6.2. Spa re parts list .
1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip - ment of the di rect and in di rect haz ards con nected with the equip ment.
1.1. Warn ings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is pos si ble if the cor re spond ing in struc t ions, reg u la tions or warn - ings are not observed.
1.2. Ex pla na tions and in for ma tion Var i ous terms and des ig na tions are used fre quently in these op er at ing in struc - tions to en sure clar ity. There fore please not e that the term s used in the text stand for the cor re spond ing ex pla na tions listed below.
1.3. For your safety · The op er a tors of this unit mus t be at least 16 years old. · Be fore ini tial op er a tion, read this op er at ing man ual care fully.
· Do not carry through mod i fi ca tions, at tach ments or al ter ations of the unit with out the man u fac t urer’s per mis sion. Dan ger of accidents! · By means of this op er at ing man ual, pre pare pre cise in struc tions for use of this unit.
· At tach ments which are not de liv ered by Ster ling must be con structed ac cord ing to the safety stan dard EN 294. Dan ger of ac ci dents! · Check all lines, hoses and cou pling pieces in reg u lar in ter vals for leak ages and dam age. Any er rors must be elim i nated im me di ately.
1.4. For the safety of the units · The unit may only be used for con vey ing cy lin dri cal plas tic gran ules and regrind on in jec tion mould ing ma chines. · Never change set tings un less you are able to pre cisely fore see the con se - quences.
2. In stal la tion in struc tions » These in stal la tion in struc t ions are in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex - pe ri ence and re ceived in struc t ions.
2.1. Gen eral in for m a tion Un pack all parts of the sin gle con veyor unit and m ake sure that ev ery thing is avail able: · con veyor hop per with level probe (1) · con trol and main te nance un.
2.2. In stall ing the con veyor hop per The sin gle con veyor unit is not sen si tive to shock s and can be in stalled di rectly on the pro cess ing ma chine. Make sure that all con nec tions are tight so that the con vey ing per for mance is not im paired.
2.3. In stall ing the con trol and main te nance unit In stall the con trol and main te nance unit at a freely ac ces si ble site. Ob serve the length of the con nec tion ca ble. Ob serve the lengt h of the sup plied hoses to the in jec tor t ubes. F Dur ing in stal la tion, ob serve the lengt h of the sup ply lines.
2.4. Con nect ing the com pressed-air sup ply Check com pressed-air pip ing for cor rect in stal la - tion and as sem bly. Check fit tings, length and qual ity of t he hose con - nec tions for agree ment with r e quire ments. Check all com pressed-air lines for leak ages.
2.5. Elec tri cal con nec tion » Ob serve the reg u la tions of the lo cal elec tric ity board. The op er at ing volt age is 230 V, AC, PE, 50/60 Hz. Spe cial volt ages avail able on re quest. The con nected load is approx. 15 W. The con nec tion takes place by means of a mains con nec tor.
3. Func tional de scrip t ion » This func tional de scrip tion is in tended for the op er at ing per son - nel of the equip ment. Gen eral knowl edge of op er at ing con veyor units is pre req ui site. En sure in each case t hat the op er at ing per son nel are sufficiently informed.
3.1. Method of func tion ing The sin gle con veyor unit wor ks ac cord ing to the venturi prin ci ple. An ex ter nal com - pressed-air sup ply is needed.
4. Set-up » This chap ter is in tended for the op er at ing per son nel of the equip ment. Gen eral knowl edge of op er at ing con veyor units is pre req ui site. The func tional de scrip tion must have been read and un der - stood. En sure in each case t hat the op er at ing per son nel are sufficiently informed.
4.1. Prep a ra tions Check whether the in jec tor t ubes are in serted in the ma te rial to be con veyed. Switch on the com pressed-air sup ply. Switch on the con veyor unit at the con trol and main te nance unit. The con veyor unit should now con vey un til the con veyor hop per is filled up to t he level probe.
4.3. Ba sic set ting of the fi ll ing level in the con veyor hop per The fill ing level in the con veyor hop per is mainly de ter mined by the level probe. Filling level too low By means of a screw driver, turn the ad just - ment screw of the level probe (A) ¼ ro ta t ion coun ter clock wise.
4.3.1. Fine ad just ment of t he fill ing level in the con veyor hop per & Be fore the fine ad just ment, carry through a ba sic ad just - ment. Dur ing op er a tion, care fully turn the ad just ment screw (A) of t he level probe by means of a screw driver un til the de sired fill - ing level is reached.
5. Main te nance » This chap ter is in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc tions.
L Dis con nect the equip ment f rom mains sup ply be fore start ing main te nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all com pressed air pip ing of the equip ment be - fore start ing maintenance work.
5.1. Main te nance in ter val s daily: Check the set ting of the pr es sure re ducer. Empty the wa ter sep a ra tor. Check the dan ger signs on the unit for leg i bil ity and com plete ness. monthly: Clean the fil ter and sieve (de pend ing on ac cu mu la tion of dust!).
5.2. Clean ing/re plac ing the fil ter car tridge » Switch off the unit. Dis con nect the mains plug. Disassembly Re move the fil ter car tridge (A) . Blow out the fil ter car tridge (A) from the in side out by means of com pressed air or re place the fil ter.
Assembly As sem ble the sieve and the seal ing ring. Check the sieve for proper fit. Clean the hop per loader by means of a vac uum cleaner. Close the hop per lid. Close the tog gle-type fas tener. As sem ble the fil ter car tridge. & Or der num ber fil ter car tridge: ID 98171 Sieve: ID 29252 Seal ing ring: ID 28628 5.
5.4. Trou ble-shoot ing Prob lem Rem edy The unit is not con vey ing and is not ac tive a, b, g, h The unit is not con vey ing; the com pressed-air valve is switched when the de vice is switched on c,.
6. Tech ni cal data Max. per mis si ble shot weight of the in jec tion mould ing ma chine: ............... 100 kg/h (with 0.6 kg/l) (220.56 lbs/hr) (1.32 lbs./ l) Weight: .............................................. approx. 3 kg (6.61 lbs.) Op er at ing volt age: .
6.1. Di men sion sheet 0 1 6 - 4 M S SSV 05/2R Tech ni cal data 32 Di men sions and data are not bin ding. All di men sions are in mm . (in.) All data are sub ject to chan ge.
6.2. Spare parts list 0 1 6 - 4 M S SSV 05/2R Tech ni cal data 33 3 5 1 0 4 6 2 1.
Pos. ID-No. Des ig na tion 1 85480 level probe 2 98171 fil ter car tridge 29252 sieve 28628 seal ing ring 3 84426 con veyor hose 97784 hose clamp 4 31683 in jec tor tube 5 31177 main te nance and con .
An important point after buying a device Sterling SSV 05/2R (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sterling SSV 05/2R yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sterling SSV 05/2R - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sterling SSV 05/2R you will learn all the available features of the product, as well as information on its operation. The information that you get Sterling SSV 05/2R will certainly help you make a decision on the purchase.
If you already are a holder of Sterling SSV 05/2R, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sterling SSV 05/2R.
However, one of the most important roles played by the user manual is to help in solving problems with Sterling SSV 05/2R. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sterling SSV 05/2R along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
