Instruction/ maintenance manual of the product 882.00379.00 Sterling
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Conveying System Mechanical Components Part Number: 882.00379.00 Bulletin Number: SM2 - 605A .1 Effective: 7 / 25 /0 6.
Conveying System Mechanical Components Charts and Figures ii of 138 Write Down Your Serial Numbers Here For Future Reference: _________________________ _________________ ________ _____________________.
Conveying System Mechanical Components Charts and Figures iii of 138 Shipping Info Unpacking and Inspection You should inspect the mechanical components of your conveying system for possible shipping damage.
Conveying System Mechanical Components Charts and Figures iv of 138 Credit Returns Prior to the return of any material a uthorization must be given by the manufacturer . A RMA number will be assigned for the equipment to be returned. Reason for requesting the return must be given.
Conveying System Mechanical Components Charts and Figures v of 138 Table of Contents CHARTS AND FIGURES ........................................................... VIII CHAPTER 1: SAFETY .............................................................. 10 1 - 1 How to Use This Manual .
Conveying System Mechanical Components Charts and Figures vi of 138 3 - 3 Compressed Air Blowback Connection .................................................................... 57 3 - 4 Implosion Blowback Conn ection .................................
Conveying System Mechanical Components Charts and Figure s vii of 138 5 - 5 Cleaning/Replacing the Filter Cartridge ................................................................... 92 5 - 6 Corrective Maintenance ...................................
Conveying System Mechanical Components Charts and Figures viii of 138 Char ts and Figures 1 SSI Stainless Steel Inventory V acuum Receiver Dimensions 18 2 Positive Displacement Pump Dimensions 20 3 SP.
Conveying System Mechanical Components Charts and Figures ix of 138 40 Typical SPD B (2 5 ,30) Series Junction Box with Fused Disconnect Wiring Diagram 75 41 ACA Series Model 50 Blowback DIP Switch Se.
Conveying System Mechanical Components Chapter 1: Safety 10 of 138 Chapter 1: Safety 1 - 1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining the mechanical components of your co nveying system.
Conveying System Mechanical Components Chapter 1: Safety 11 of 138 Conveying System Safety Tags Tag Description Tag Description Read Operation & Installation Manual High Voltage Inside Enclosure P.
Conveying System Mechanical Components Chapter 1: Safety 12 of 138 þ Do not restore power until you remove all tools, test equipment, etc., and the equipment and related components are fully reassembled. þ Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment.
Conveying System Mechanical Components Chapter 1: Safety 13 of 138 Operator Responsibility The operator’s responsi bility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations.
Conveying System Mechanical Components Chapter 1: Safety 14 of 138 • DO NOT wear loose clothing or jewelry, which can be caught while working on the conveying system. In addition, cover or tie back long hair. • Clean the conveying system and surrounding area DAILY , and inspect the machine for loose, missing or broken parts.
Conveying System Mechanical Components Chapter 2: Functional Description 15 of 138 Chapter 2: Functional Description 2 - 1 Models Covered in This Manual This manual prov ides operation, installation, and maintenance instructions for the mechanical components of the conveying system.
Conveying System Mechanical Components Chapter 2: Functional Description 16 of 138 Basic System Types Time - Fill Systems A time - fill system conveys material to an on - line vacuum receiver for a pre - set time period. When this interval elapses, the controller conveys material to the next on - line vacuum receiver.
Conveying System Mechanical Components Chapter 2: Functional Description 17 of 138 Material characteristics determine the type of equip ment needed to properly convey the material. See Figures 2 2 and 2 6 on pages 49 and 52 for ty pical system configurations.
Conveying System Mechanical Components Chapter 2: Functional Description 18 of 138 Figure 1: S SI Series Stainless Steel Inventory Vacuum Receiver Dimensions Unit size Dime nsions in inches Model cu. ft. A B C D E F - sq. G - sq. H - sq. I - sq. • J SSI03 0.
Conveying System Mechanical Components Chapter 2: Functional Description 19 of 138 Pumps SPD Series Models: SPD5, SPD7.5, SPD10, SPD15 • Support bas e. • Positive displacement blower. • 3 - phase high efficiency TEFC electric motor. • 5, 7.5, 10, or 15 horsepower (3.
Conveying System Mechanical Components Chapter 2: Functional Description 20 of 138 Figure 2 : Positive Displacement Pump Dimensions Dimensions (inches) Model Unit size hp A B C D E F G SPD 5 5 SPD 7.5 7.5 SPD 10 10 SPD 15 15 33 27.5 85.82 29 22 21.75 31.
Conveying System Mechanical Components Chapter 2: Functional Description 21 of 138 Pumps SPD Series Models: SPD 20, SPD 30 • Support base. • Positive displacement blower. • 3 - phase high efficiency TEFC electric motor. • 20 or 30 horsepower (15 or 22.
Conveying System Mechanical Components Chapter 2: Functional Description 22 of 138 Figure 3 : SPD 20, 30 Series Pump Dimensions C F D A E B G Unit size Dimensions (inches) Model hp A B C D E F G SPD 20 20 32 56 65 32.5 53 31 60 SPD 30 30 38 50 85 37.25 48.
Conveying System Mechanical Components Chapter 2: Functional Description 23 of 138 Blowback Pumps SPDB Series Models: SPDB5, SPDB7.5, SPDB10, SPDB15 • Compressed air - operated blowback and vacuum valves with high - vacuum relief. • Mec hanical high - vacuum relief valve.
Conveying System Mechanical Components Chapter 2: Functional Description 24 of 138 Figure 4 : S PDB 5 - 15 Series Blowback Pump Dimensions Dimensions (inches) Model Unit size hp A B C D SPDB 5 5 64.71 64.84 64.84 64.84 SPDB 7.5 7.5 28.22 29.34 29.34 29.
Conveying System Mechanical Components Chapter 2: Functional Description 25 of 138 Blowback Pumps SPD B Series Models: SPD B 25, SPD B 30 • Compressed air - operated blowback and vacuum valves with high - vacuum relief. • Mechanical high - vacuum relief valve.
Conveying System Mechanical Components Chapter 2: Functional Description 26 of 138 Figure 5 : SPDB 25 , 30 Series Blowback Pump Dimensions E F G B A D C I J K H Unit size Dimensions (in ches) Model hp A B C D E F G H I J K SPDB 25 25 80 60 39 74 42.5 46 65 9 31.
Conveying System Mechanical Components Chapter 2: Functional Description 27 of 138 S PC Centrifugal Pumps Models: 3.5, 6.5 & 11 Hp • Centrifugal blower. • Cartridge filter. • Vent valve • Junction box with starter mounted on unit. Figure 6 : Centrifugal Pump Dimensions Dimensions (inches) Model Unit size Hp* A B C D E F G H I SPC 3.
Conveying System Mechanical Components Chapter 2: Functional Description 28 of 138 Figure 7 : SPD , SPDB, and SPC Pump Specifications (Positive Displace ment and Centrifugal pumps) Amp draw, full - load amps Air flow • Model hp 230 V 460 V 575 V cfm Line size inches Ship weight lbs.
Conveying System Mechanical Components Chapter 2: Functional Description 29 of 138 SSR Vacuum Receivers Models: SSR03 , S SR06 , S SR11 , S SR23 , S SR45 , S SR85 , S SR 170 • Receiver capacities of 0.1, 0.2, 0.4. 0.8, 1.6, 3.0, and 6.0 cu. ft. (2.8, 5.
Conveying System Mechanical Components Chapter 2: Functional Description 30 of 138 Figure 8 : S SR Series Stainless Steel Vacuum Receiver Dimensions Dimensions (inches) Model Cu. ft. A B C D E F G H • J ‚ K SSR03 0.1 14.88” 10.63” 9.38” 6.38” 12” 1.
Conveying System Mechanical Components Chapter 2: Functional Description 31 of 138 Figure 9 : S SR ( 6 - 45 ) Stainless Steel Vacuum Receiver Dimensions Note: SSR45 Vacuum Receiver (shown) ( Mounting Flange - 10” Diameter Cut - Out ) Dimensions (inches) Model # Cu.
Conveying System Mechanical Components Chapter 2: Functional Descriptio n 32 of 138 Figure 1 0 : S SR ( 85 / 170 ) Stainless Steel Vacuum Receiver Dimensions Note: SS R170 Vacuum Receiver (shown) ( Mounting Flange - 14” Diameter Cut - Out ) Dimensions (inches) Model # Cu.
Conveying System Mechanical Components Chapter 2: Functional Description 33 of 138 Atmospheric Valves Models: AV1.5, AV2, AV2.25, AV2.5, AV3 • Mount on cover of vacuum hopper to di rect vacuum into hoppers. • Relieves vacuum by allowing an in - rush of atmospheric air into the system.
Conveying System Mechanical Components Chapter 2: Functional Description 34 of 138 Sequence T - Valves Models: SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.
Conveying System Mechanical Components Chapter 2: Functional Description 35 of 138 Cartridge - Style Vortex Filter Chamber Models: SFC 225, SFC 1000 • For use with standard pumps. • Two stage cyclone/cartridge filter design. • Twenty - nine inch (29”/74 cm) - high floor stand for drum discharge.
Conveying System Mechanical Components Chapter 2: Functional Description 36 of 138 Figure 1 3 : SFC Vortex Filter Chamber Specifications and Dimensions B D A E C B C D A E Blowback solenoid Optional integral dust can Optional Floor A B C D E stand inches cm inches cm inches cm inches cm inches cm 29” (74 cm) stand 20.
Conveying System Mechanical Components Chapter 2: Functional Description 37 of 138 FC Series Bag - Style Filters Models: FC15, FC30, FC55 • For use with power units equipped with blowback feature.
Conveying System Mechanical Components Chapter 2: Functional Description 38 of 138 Figure 1 4 : Typical ACA Series Filter Chamber Accumulator A0534516 15.50" ID (39.4 cm) Exhaust valve A Cover 0.38" 9.5 mm) typical gasket Electrical enclosure Filter sock Bag rack B Filter tank Upper tank 9.
Conveying System Mechanical Components Chapter 2: Functional Description 39 of 138 S FC - S Series Filters Figure 1 5 : S FC - S Filter Compressed Air Blowback Model: S FC - S Filter • Voltage: 24V DC (also available in 115V AC) • Compressed air supply, 60 - 80 PSI (4.
Conveying System Mechanical Components Chapter 2: Functional Description 40 of 138 Figure 1 6 : ACA Series Model 51 and 53 Low Boy Filter Assembly Ø 2.00" OD 22.58" 10.95" 7.84" 15.50" ID 17.62" approx. Note: The air inlet can be sized to vacuum system requirements using available tran sitions.
Conveying System Mechanical Components Chapter 2: Functional Description 41 of 138 Figure 1 7 : Typical Grinder Take - Off Attachment B-3934 6 7/8" 1/4" 9" 1/4" 4 3/8" 2" OD 2" 45° 2 1/2" 2" 4" 1/2" 6" 7" 5" 2" 1/4" dia.
Conveying System Mechanical Components Chapter 2: Functional Description 42 of 138 Figure 19 : Typical Fast Take - Off Compartments (not to scale) FCO - 1.5M A0546365 10" sq. 3 3/4" 6 1/2" 5 1/4" 25 cm sq. 9 cm 16 cm 13 cm FCO - 1.
Conveying System Mechanical Components Chapter 2: Functional Description 43 of 138 Pickup Tube Models: Single and dual tube pickup tubes available. Figure 2 0 : Typical Pickup Probe 45º Vent A0536903.
Conveying System Mechanical Components Chapter 2: Functional Description 44 of 138 At no time should the safety device fail and allow the operati on to continue. For example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run.
Conveying System Mechanical Components Chapter 3: Installation 45 of 138 Chapter 3: Ins tallation 3 - 1 Uncrating the Equipment The mechanical components of the conveying system are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.
Conveying System Mechanical Components Chapter 3: Installation 46 of 138 • Use piping or ducting at least two (2) diameter sizes larger than the vacuum connection. Overall vent pipe leng th — horizontal plus vertical — should not exceed 100 feet (about 30 m) and should not include more than three (3) elbows.
Conveying System Mechanical Components Chapter 3: Installation 47 of 138 Figure 2 1 : Filter Chamber Installation , Optional Blowback Controller Shown Blowback solenoid To vacuum line Note: Make sure you have all tubing supported at ten (10) foot (3 meter) intervals.
Conveying System Mechanical Components Chapter 3: Ins tallation 48 of 138 Installing the Control Panel Select a flat, vertical area for mounting the panel.
Conveying System Mechanical Components Chapter 3: Installation 49 of 138 • You can attach a quick - change or standard tube coupler to vinyl flex hose by inserting a stub of hard tube into the hose and securing it with a hose clamp. Be sure enough tube extends from the hose to properly install the quick - change or coupler.
Conveying System Mechanical Components Chapter 3: Installation 50 of 138 Single Line Y - Tube System Considerations • Single line Y piping systems us e a common material line for all vacuum receivers connected to a pump and are typically used to convey material from a central supply to several stations.
Conveying System Mechanical Components Chapter 3: Installation 51 of 138 Figure 2 4 : Modified Single - Line Y - Tube Installation Figure 2 5 : Manifold Y - Tube I nstallation.
Conveying System Mechanical Components Chapter 3: Installation 52 of 138 Figure 2 6 : Typical Single Line Y - Tube System Installation Material Check Valves in Singl e Line Y - Tube Systems • Check valves are a critical feature on single line Y systems.
Conveying System Mechanical Components Chapter 3: Installation 53 of 138 Figure 2 7 : Typical Material Check Valve Installing SFC or FC Filter Chambers The filter chamber protects the vacuum pump from damage caus ed by material carry - over. Primary system filtration occurs in the filter chamber, not in the vacuum receivers.
Conveying System Mechanical Components Chapter 3: Installation 54 of 138 Note: Use of a system without an approved filter system installed on the vacuum air inlet voids the blower warranty! Installing the Filter Chamber Shroud The cloth filter shroud is mounted to a ring on the underside of the filter chamber stand.
Conveying System Mechanical Components Chapter 3: Installation 55 of 138 frequently with increased dusting conditions. Since filter cleaning action is directed to an individual filter bag, remaining filter bags are on - stream, continually filtering conveying air.
Conveying System Mechanical Components Chapter 3: Installation 56 of 138 Figure 28: SFC - S Filter Installation.
Conveying System Mechanical Components Chapter 3: Installation 57 of 138 3 - 3 Compr essed Air Blowback Connection To provide proper filter element cleaning, the compressed air supply must be regulated to 80 PSI (5.5 bars). Low air pressure will cause poor filter element cleaning.
Conveying System Mechanical Components Chapter 3: Installat ion 58 of 138 Flange Mount Vacuum Receiver Mounting These units are designed to fit in existing equipment with standard 10” mounting holes that will accept our vacuum receivers. þ For new installations, the recommended cut - o ut is a 10” (25.
Conveying System Mechanical Components Chapter 3: Installation 59 of 138 Note: The Demand/Level sensor is not designed to be connected to a load. Do not connect external devices to the sensor wires.
Conveying System Mechanical Components Chapter 3: Installation 60 of 138 Installing the Grinder Take - off Attachment A grinder take - off att achment ( See Figure 1 7 on page 41 for an example ) is typically mounted horizontally through the side of a grinder or granulator bin or any other straight sided supply bin.
Conveying System Mechanical Components Chapter 3: Installation 61 of 138 3. Rotate the dial until the material flows at a steady rate, then throttle it back a bit when surging or flooding occurs. System vacuum should be between 8” Hg (271 millibars) to 12” Hg (339 millibars) for best rates.
Conveying System Mechanical Components Chapter 3: Installation 62 of 138 Figure 3 0 : Typical Powder Check Adapter Customer horizontal 1/2" X 3/16" take-off compartment (13 mm x 4 mm) gasket.
Conveying System Mechanical Components Chapter 3: Installation 63 of 138 3 - 5 Compressed Air Connections Making ACA Series Filter Chamber Compressed Air Connections To provide proper filter bag cleaning, make sure that you regulate the compressed air supply to 80 psig (551.
Conveying System Mechanical Components Chapter 3: Installation 64 of 138 Figure 3 1 : Solenoid Valve Location on Atmospheric Valve & Compressed Air Connections (1) Normally Closed Port = Connect to Air Supp ly (2) Common = Connect to Valve (3) Normally Open = Exhaust Port Your 3 / 8 ” (9 mm) branch supply line should include: 1.
Conveying System Mechanical Components Chapter 3: Installation 65 of 138 Figure 3 2 : Solenoid Valve Location on Sequence - T Valve & Compressed Air Connections (1) Normally Closed Port = Exhaust Port (2) Common = Connect to Valve (3) Normally Open = Connect to Air Supply Your 3 / 8 ” (9 mm) branch supply line should incl ude: 1.
Conveying System Mechanical Components Chapter 3: Installation 66 of 138 3 - 6 Electrical Connections Refer to local electrical codes, the schematic, and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if co des require it.
Conveying System Mechanical Components Chapter 3: Installation 67 of 138 Caution! The manufacturer recommends that you protect PLC memory by providing the control panel with a dedicated circuit, a true earth ground, and a spike/surge protector.
Conveying System Mechanical Components Chapter 3: Installation 68 of 138 Figure 3 3 : Volume - Fill, Time - Fill, Vacuum Receiver Wiring Connections 115 VAC Control Circuit To controller input for Hop.
Conveying System Mechanical Components C hapter 3: Installation 69 of 138 Figure 3 4 : Volume - Fill, Time - Fill, Vacuum Receiver Wiring Connections 24 VDC Control Circuit +24 VDC Bin-Full switch Hop.
Conveying System Mechanical Components Chapter 3: Installation 70 of 138 Figure 3 5 : Recommended Field - Installed Optional Station Bypass Switch A B W iring without Station Bypass Switch Bin-Full switch (LS) N.
Conveying System Mechanical Components Chapter 3: Installation 71 of 138 Figure 3 6 : Typical SPD Series Junction Box Wiring Diagram T3 T2 T1 J1 L3 L2 L1 95 96 97 98 TEST TRIPPED RESET LEGEND FIELD WI.
Conveying System Mechanical Components Chapter 3: Installation 72 of 138 Figure 3 7 : Typical SPD Series Junction Box with Fuse d Disconnect Wiring Diagram 115V AC CONTROL VOLTAGE JUNCTION BOX ON VACU.
Conveying System Mechanical Components Chapter 3: Installation 73 of 138 SUB PANEL LAYOUT AND CONNECTION DIAGRAM ( 24 V D C) Note: This information is shown for reference only. Refer to the electrical S chematics that were supplied with your equipment and controls for specific wiring information.
Conveying System Mechanical Components Chapter 3: Installation 74 of 138 Figure 39 : Typical SPD B 25, 30 Series Junction Box Wiring Diagram (115VAC)/(0VDC) TO CONTROLLER INPUT FOR PUMP HIGH-VACUUM 6 .
Conveying System Mechanical Components Chapter 3: Installation 75 of 138 Figure 40 : Typical SPD B 25, 30 Series Junctio n Box with Fused Disconnect Wiring Diagram ON MOTOR STARTER (M) TO L1, L2 AND L.
Conveying System Mechanical Components Chapter 3: Installation 76 of 138 3 - 7 Initial Start - up Making Startup Checks Before operating the conveying system, check these details: 1. All components in the system must be installed securely and prepared for operation.
Conveying System Mechanical Components Chapter 3: Installation 77 of 138 Adjusting Air Pulse Duration: All Models Locate the on - time potentiometer inside the control enclosure on the circuit board. With the unit operating, turn the potentiometer counterclockwise to shorten t he air pulse duration; turn clockwise to lengthen the air pulse.
Conveying System Mechanical Components Chapter 3: Installation 78 of 138 Starting ACA Series Filter Chamber Units With all adjustments complete, turn on clean, dry, oil - free compressed air and regulate to 60 psi to 80 psi (414 kPa to 552 kPa). Turn the power on/off switch to ON; the unit then automatically self - cleans the filter bags.
Conveying System Mechanical Components Chapter 4: Operation 79 of 138 Chapter 4: Operation 4 - 1 Start - up Starting ACA Series Filter Chamber Units Turn on clean, dry, oil - free compressed air and regulate to 60 psi to 80 psi (414 kPa to 552 kPa). Turn the power on/off switch to ON; the unit then auto matically self - cleans the filter bags.
Conveying System Mechanical Components Chapter 4: Operation 80 of 138 High Vacuum Relief Regulator Operation A factory - set pressure regulator is installed on the pump package vent valve as a mechanical back - up safety feature.
Conveying System Mechanical Components Chapter 5: Maintenance 81 of 138 Chapter 5: Maintenance 5 - 1 Preventative Maintenance Schedule The checklist below contains a list of items whic h should be inspected and/or replaced to keep the mechanical components of your conveying system operating at peak efficiency.
Conveying System Mechanical Components Chapter 5: Maintenance 82 of 138 5 - 2 Preventative Maintenance Maintaining Pump Packages Pump packages need periodic maintenance to provid e long dependable service. Check these elements regularly: • Maintain a proper oil level in the blower gearbox.
Conveying System Mechanical Components Chapter 5: Maintenance 83 of 138 Oil Capacities - SPD Only* ¹GE= GEAR EN D, DE = DRIVE END Suggested Lubricants: Synthetic Oil Size of container Part # Quart 214.00002.00 Gallon A0573982 Case 214.00004.00 * SPD style vacuum blowers require a synthetic blend of lubricant for proper operation.
Conveying System Mechanical Components Chapter 5: Maintenance 84 of 138 Maintaining Filter Chambers SFC Filter Chambers SFC filter chamber maintenance is much easier if you use vinyl fl ex hose for making the final connection to the cover. See Figure 5 5 on page 118 for a complete parts list.
Conveying System Mechanical Components Chapter 5: Maintenance 85 of 138 5. Check compressed air supply in - line filters and clean or replace as needed. If moisture is condensing inside the filter chamber, you may need to insulate the chamber and the piping leading to the filter.
Conveying System Mechanical Components Chapter 5: Maintenance 86 of 138 Disassembling Upper Valves 1. Remove the two (2) socket cap screws from the upper cap, and remove the upper cap. 2. Remove the six (6) socket cap screws from the end plate. Separate the end plate and air cylinder from the machined body.
Conveying System Mechanical Components Chapter 5: Maintenance 87 of 138 Disassembling Lower Valves 1. Remove the pipe nipple and pipe coupler from the lower cap. 2. Remove the two (2) socket cap screws from the lower cap. 3. Remove the lower cap from the machined body.
Conveying System Mechanical Components Chapter 5: Maintenance 88 of 138 Maintaining Upper Valves - 25 and 30 HP (18.65 - 22.38 kW) SPD B Units (See Valve Assembly Drawings and Spare Parts Lists in Figures 50 - 51 on Pages 1 12 - 113 ) Removing Upper Valves 1.
Conveying System Mechanical Components Chapter 5: Maintenance 89 of 138 Reinstalling Upper Valves 1. Replace the O - ring in the valve body. 2. Position the valve on the power unit, making sure the valve seats properly. Tighten the set screws that se cure the valve to the blower inlet.
Conveying System Mechanical Components Cha pter 5: Maintenance 90 of 138 Servicing and Reassembling Lower Valves 1. Clamp the air cylinder in a vise and uns crew the end cap. Using parts from the valve service kit, replace the seals in the air cylinder.
Conveying System Mechanical Components Chapter 5: Maintenance 91 of 138 5 - 3 Cleaning the Collection Bin (All Models Except SFC 225 and SFC 1000) Use the following procedure to clean the collection bin: 1. Open the toggle fasteners on the bottom of the filter 2.
Conveying System Mechanical Components Chapter 5: Maintenance 92 of 138 5 - 5 Cleaning/Replacing the Filter Cartridge SFC - S Use the following procedure to clean or replace the filter cartridge: 1. U nlatch the four (4) clamps that hold the collection bin to the filter assembly.
Conveying System Mechanical Components Chapter 5: Maintenance 93 of 138 5 - 6 Corrective Maintenance Dealing with Shortened ACA Series Filter Bag Life If ACA filter bags wear our rapidly, refer to the.
Conveying System Mechanical Components Chapter 6: Troubleshooting 94 of 138 Chapter 6: Troubleshooting 6 - 1 Introduction The utmost in safety prec autions should be observed at all times when working on or around the machine and the electrical components.
Conveying System Mechanical Components Chapter 6: Troubleshooting 95 of 138 Problem Possible Cause Possible Remedy The bin below the vacuum receiver is full if the amber receiver indicator light is off. Normal operation. When hopper level drops, material begins conveying to it.
Conveying System Mechanical Components Chapter 6: Troubleshooting 96 of 138 Problem Possible Cause Possible Remedy Material or vacuum line plugged. Find and re move the obstruction, such as a coupling gasket and gaylord bags. Filter chamber filter dirty.
Conveying System Mechanical Components Chapter 6: Troubleshooting 97 of 138 Problem Possible Cause Possible Remedy Dump Delay time set to zero, or insufficient dump delay time. Set dump delay time to the time it takes the l argest vacuum hopper in the system to dump.
Conveying System Mechanical Components Chapter 6: Troubleshooting 98 of 138 Problem Possible Cause Possible Remedy The alarm package is wired incorrectly. Correct wiring. Consult wiring diagram. O ptional audible alarm is not functioning. (Refer to enclosed Control Panel Manual for specific instructions.
Conveying System Mechanical Components Chapter 6: Troubleshoot ing 99 of 138 Problem Possible Cause Possible Remedy Dirty filter. Clean o r replace filter. • Loose clamps, gaskets or couplers. Tighten or replace. • Filter chamber discharge flapper not sealing under vacuum.
Conveying System Mechanical Components Chapter 6: Troubleshooting 100 of 138 Problem Possible Cause Possible Remedy Vacuum leak(s) in vacuum hoppers. • Replace or re - install worn or misaligned gaskets. • Hopper discharge flapper not sealing under vacuum.
Conveying System Mechanical Components Chapter 6: Troubleshooting 101 of 138 Problem Possible Cause Possible Remedy Filters in the filter ch amber are dislodged, worn, or not seated properly on the gasket. Replace or repair immediately . If the exhaust silencer has material in it, replace it to prevent fire hazard.
Conveying System Mechanical Components Chapter 7: Appendix 102 of 138 Chapter 7: Appendix 7 - 1 Warrant y Unless otherwise specified, this product includes a Standard ONE YEAR PARTS AND LABOR WARRANTY .
Conveying System Mechanical Components Chapter 7: Appendix 103 of 138 Warranty Liabilities THE COMPANY EXPRESSLY DISCLAIMS ANY AND ALL LIABILITY FOR ANY SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR EXPENSES THAT RESULT FROM THE USE OF THIS PRODUCT.
Conveying System Mechanical Components Chapter 7: Appendix 104 of 138 7 - 2 Technical Specifications The following des ign information is provided for your reference: 1. No modifications are allowed to this equipment that could alter the CE compliance 2.
Conveying System Mechanical Components Chapter 7: Appendix 105 of 138 7 - 3 Drawings and Diagrams Figure 4 2 : Non - Reversing Valve Cycle of Operation ( SPD B Pumps) A053530 2 XPD SPD.
Conveying System Mechanical Components Chapter 7: Appendix 106 of 138 Figure 4 3 : Equipment Cycles.
Conveying System Mechanical Components Chapter 7: Appendix 107 of 138 - Notes -.
Conveying System Mechanical Components Chapter 7: Appendix 108 of 138 7 - 4 Spare Parts List Figure 4 4 : Typical SSR Series Vacuum Receiver Explode d View A0559201.
Conveying System Mechanical Components Chapter 7: Appendix 109 of 138 Figure 4 5 : Series Vacuum Receiver Parts List See Figure 4 4 for parts location. Item Model no. Quantity Part no. Description SSR06 1 A0563504 CONE, WEL D , 9” DIA., SSR06 SSR11 1 A05635 05 CONE, WELD, 9” DIA.
Conveying System Mechanical Components Chapter 7: Append ix 110 of 138 Figure 4 6 : Typical SSR Series Vacuum Receiver Exploded View ( SSR06 - 45 shown, Pre - May 2003).
Conveying System Mechanical Components Chapter 7: Appendix 111 of 138 Figure 4 7 : S SR Series Vacuum Receiver Parts List (Pre - May 2003) Model no. Quantity Part no. Description SSR06 1 A0563504 CONE, WELD, 9” DI A. SSR06 1 A0563505 CONE, WELD, 9” DIA.
Conveying System Mechanical Components Chapter 7: Appendix 112 of 138 Figure 4 8 : Typical SSR06 - 45 Series Vacuum Receiver Exploded View (Post May 2003) 3 1 4 7 6 1 8 1 2 1 1 1 0 9 1 6 2 1 3 1 5 1 7.
Conveying System Mechanical Components Chapter 7: Appendix 113 of 138 Fi gure 49 : SSR06 - 16 Series Vacuum Receiver Parts List (Post - May 2003) See Figure 48 on the previous page for parts location. Item Model no. Quantity Part no. Description 1. SSR06 1 A0563504 CONE, WELD, 9” DIA.
Conveying System Mechanical Components Chapter 7: Appendix 114 of 138 Figure 50 : Typical SSR Series Vacuum Receiver Exploded View SSR85 (Left) & SSR170 (Right) shown, Post - May 2003).
Conveying System Mechanical Components Chapter 7: Appendix 115 of 138 Figure 5 1 : SSR85 / 170 Series Vacuum Receiver Parts List See Figure 50 on the previous page for parts location. Item Model no. Quantity Part no. Description 10. SSR85/170 1 A0567619 ASSEMBLY, 6” SLANTED THROAT, SS 20.
Conveying System Mechanical Components Chapter 7: Appendix 116 of 138 Figure 5 2 : Typical SSI Series Inventory Vacuum Receiver Exploded View 11 8 27 7 12 28 13 10 4 1 3 2 1 9 14 19 18 16 22 20 21 17 .
Conveying System Mechanical Components Chapter 7: Appendix 117 of 138 Figure 5 3 : SSI Series Inventory Vacuum Receiver Parts List See Figure 5 2 on the previous page for parts location. Item Model no. Quantity Part no. Description SSI03 2 A0553714 GSKT, BODY, SIL, SSI /IL - 01 1.
Conveying System Mechanical Components Chapter 7: Appendix 118 of 138 Figure 54 : SFC Filter Chamber Spare Parts List , Models SFC 225, SFC 1000 Model no.
Conveying System Mechanical Components Chapter 7: Appendix 119 of 138 Figure 5 6 : Vacuum Power Units ; 5 to 15 hp (3.73 - 11.19 kW) Models Exploded Vie w.
Conveying System Mechanical Components Chapter 7: Appendix 120 of 138 Figure 57 : Vacuum Power Units ; 5 to 15 hp (3.73 - 11.19 kW) Models Spare Parts List Part number Part description W00018087 Air c.
Conveying System Mechanical Components Chapter 7: Appendix 121 of 138 Figure 5 8 : Vacuum Power Units ; 25 to 30 hp (18.65 - 22.38 kW) Models Exploded View.
Conveying System Mechanical Components Chapter 7 : Appendix 122 of 138 Figure 59 : Vacuum Power Units ; 25 to 30 hp (18.65 - 22.38 kW) Spare Parts List Part number Part description W00018616 Air cylin.
Conveying System Mechanical Components Chapter 7: Appendix 123 of 138 Figure 60 : SFC - S Filter Note: Replacement filter element part number: A0571252.
Conveying System Mechanical Components Chapter 7: Appendix 124 of 138 Figure 6 1 : SF C - S Filter Spare Parts List Note: Implosion blowback and compressed air blowback assemblies shown together. Actual configuration depends on blowback method. List No.
Conveying System Mechanical Components Chapter 7: Appendix 125 of 138 Figure 6 2 : SPD Spare Parts Drawing.
Conveying System Mechanical Components Chapter 7: Appendix 126 of 138 Figure 63 : S PD Spare Parts List (S ee previous pages for spare parts drawings) List No.
Conveying System Mechanical Components Chapter 7: Appendix 127 of 138 Figure 63 : SPD Spare Parts List (Con t ’d ) List No. Model No. Qty. Part No. Description 1 SPD 10 1 A0571183 BLOWER 2 SPD 10 1 .
Conveying System Mechanical Components Chapter 7: Appendix 128 of 138 Figure 63 : SPD Spare Parts List (Con t ’d ) List No. Model No. Qty . Part No. Description 12 SPD 5 /7.5/10/15 1 A0069307 POLY TUBING 13 SPD 5 /7.5/10/15 1 A0547079 VACUUM GAUGE 14 SPD 5 /7.
Conveying System Mechanical Components Chapter 7: Appendix 129 of 138 Figure 64 : Reversing Valve Assembly Spare Parts Drawing.
Conveying System Mechanical Components Chapter 7: Appendix 130 of 138 Figure 65 : SPD Reversing Valve Option Spare Parts List Item No. Model No. Qty. Part No. Description SPD 5 A0573974 ADPTR, CS, 2.00 OD, XPD 5 W/BB SPD 7.5 - 10 A0573975 ADPTR, CS, 2.
Conveying System Mechanical Components Chapter 7: Appendix 131 of 138 Figure 66 : S PDB Spare Parts Drawing.
Conveying System Mechanical Components Chapter 7: Appendix 132 of 138 Figure 67 : S PDB Spare Parts List (See previous page for spare parts drawing) Item No. Model No. Qty. Part No. Description 1 S PDB 5 1 228.00019.00 KIT, WELD, FRM, XPD 5HP, W/ HDWR 2 SPDB 5 1 A0571182 BLO, PD, 33URAIJ, HORT, 2.
Conveying System Mechanical Components Chapter 7: Appendix 133 of 138 Figure 6 7 : S PDB Spare Parts List (Cont’d.) J BOX 7.5HP, 115 VAC, 208/3/60 V J BOX 7.5HP, 115 VAC, 220/3/5 0 V A0573826 J BOX 7.5HP, 115 VAC, 230/3/60 V J BOX 7.5HP, 115 VAC, 400/3/50 V J BOX 7.
Conveying System Mechanical Components C hapter 7: Appendix 134 of 138 Figure 6 7 : S PDB Spare Parts List (Cont’d.) J BOX 10HP, 115 VAC, 208/ 3/60 V J BOX 10HP, 115 VAC, 220/3/50 V A0573826 J BOX 1.
Conveying System Mechanical Components Chapter 7: Appendix 135 of 138 Figure 6 7 : S PDB Spare Parts List (Cont’d.) J BOX 15HP, 115 VAC, 208/3/60 V J BOX 15HP, 115 VAC, 220/3/50 V A0573827 J BOX 15H.
Conveying System Mechanical Components Chapter 7: Appendix 136 of 138 Figure 69 : Centrifugal Vacuum Pump Spare Parts List List # Model # Qt y. Part # Description 1 SPC 3.5/6.5 1 W00000145 O - RING 2 SPC 3.5/6.5 1 W00013524 VALVE PLUNGER 3 SPC 3.5/6.5 1 W00017811 VALVE GASKET 4 SPC 3.
Conveying System Mechanical Components Chapter 7: Appendix 137 of 138 - Notes -.
Conveying System Mechanical Components Chapter 7: Appendix 138 of 138 7 - 5 Technical Assistance Parts Department Call toll - free 7am – 5pm CST [ 800 ] 423 - 3183 or call [ 262 ] 641 - 8600 , Fax [.
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