Instruction/ maintenance manual of the product GP650HTPDT State Industries
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1 PRINTED 0308 198148-000 COMMERCIAL / RESIDENTIAL GAS W A TER HEA TERS FOR MODELS: • SHE50-100NE • SHE50-100PE • GP650 YTPDT • GP650HTPDT SER VICE HAND.
ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT V ENT SERVICE MANUAL Technica l Literature Department ©2008 T ABLE OF CONTENT S INTRODUCTION ................ ................ ............. ............... 2 Qualifications ................ .............
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 2 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 3 of 52 Ash l and City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 4 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 5 of 52 Ash l and City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL AIR REQUIREMENT S Carefully review the requirem ents for combustion and ventilation air in the Instruction Manual that came with the water heater .
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 6 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice Agen t VE N T I N G The venting information presented in this Service Manual is not a complete venting installation instruction.
Technical Literature Department 7 of 52 Ash l and City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 8 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 9 of 52 Ash l and City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 10 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice Agen t BLOWER The blower is an assembly consisting of the blower housing, motor and an integrated VFD (variable frequency drive) .
Technical Literature Department 11 of 52 Ashland City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL BURNER The images below show a complete blower/bur ner assembly removed along with a top view of the water heat er with the bl ower removed.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 12 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vic.
Technical Literature Department 13 of 52 Ashland City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL BURNER (CONT) Burner/Blower Removal (cont) Service Notes - Blower Fla nge & Blower Adapter Gasket s.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 14 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice Agen t V ENTURI A V enturi is connected to the inlet of the blow er .
Technical Literature Department 15 of 52 Ashland City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL GAS V ALVE The outlet of the gas valve is connected by fla nge directly to the side of the V enturi (page 14).
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 16 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vice Agen t GAS PRESSURE T ESTING The water heater covered in this Service Manual is rated at 100,000 Btu/hr input.
Technical Literature Department 17 of 52 Ashland City, TN © 2008 Servicing sh ould only be performed by a Qualified S ervice Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL GAS PRESSURES (CONT) Service Notes - Gas Pressure Adjustment Manifold gas pressure is factor y set and should not be adjusted in the fiel d.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 18 of 52 Ashland City, TN © 2008 Servicing shou ld on ly be perfo rm e d by a Qua lified Ser vic.
Technical Literature Department 19 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL AIR PRESSURE SWITCHES (CONT) The water heater cove red in this Service Manual is factor y equipped with three air pressu re switches.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 20 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 21 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 22 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 23 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 24 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t FLAME SENSING T EST T o prove burner flame during i gnition the control system moni tors flame sensing current through the flame s ensor .
Technical Literature Department 25 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL IGNITER CURRENT T EST The water heater covered by th is Service Manual uses a hot surface igniter (HSI).
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 26 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t CONTROL SYSTEM INTRODUCTION This portion of the service manual will cover the control system.
Technical Literature Department 27 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL UIM The UIM (User Interface Module) is the display on the fron t of the water heater .
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 28 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t UIM (CONT) User input buttons on the UIM include an Up, a Down, and three Operational buttons.
Technical Literature Department 29 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL UIM (CONT) Desktop Screen The Desktop screen is the defaul t screen.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 30 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 31 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL UIM (CONT) T able 5 - Operational St ates (Modes) STAT E DESCRIPTION S tandby The water he ater is not in an active hea ting cycle.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 32 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 33 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL CONTROL SYSTEM MENUS Desktop: This is the default screen fo r the control system.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 34 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t CONTROL SYSTEM MENUS (CONT) Heater Information: This menu contains hi storic operational and conf iguration information.
Technical Literature Department 35 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL CCB The CCB circuit board is the main control. All instruct ions for igniti on and temperature control originate from this circuit board.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 36 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice Agen t CCB (CONT) Socket Identification All wiring connections and so ckets will be identified in the following p ages.
Technical Literature Department 37 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANU.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 38 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 39 of 52 Ashland City, TN © 2008 Servicing shou ld only be per formed by a Qualified Service Ag ent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL WIRING DIAGRAM Service Notes - Polarity & Ground This water heater is polarity and ground sensitive .
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 40 of 52 Ashland City, TN © 2008 Servicing should on ly be perfo rm e d by a Qua lified Ser vice.
Technical Literature Department 41 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUA.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 42 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
Technical Literature Department 43 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUA.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 44 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
Technical Literature Department 45 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUA.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 46 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
Technical Literature Department 47 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUA.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 48 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
Technical Literature Department 49 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL FAULT MESSAGES (CONT) DISPLAYED MESSAGE CONDITION/INDICATES CHEC K/REPAIR “Low Igniter Current” The control system has dete ct ed less than 2.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 50 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service Agent FAULT MESSAGES (CONT) DISPLAYED MESSAGE CONDITION/INDICA TES CHECK/REPAIR “Ignition Failure” The control system has dete ct ed less than 1.
Technical Literature Department 51 of 52 Ashland City, TN © 2008 Servicing sh ould only be per formed by a Qualified Service Agent ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL FAULT MESSAGES (CONT) DISPLAYED MESSAGE CONDITION/INDICATES CHEC K/REPAIR “Ignition Failure” The control system has dete ct ed less than 1.
ULTRA HIGH EFFICIENCY POW ER VENT/POWER DIRECT V ENT - SERVICE MANUAL Technical Literature Dep artment 52 of 52 As hland City, TN © 2008 Servicing should on ly be perf orm e d by a Qualified Service .
2 500T ennesseeW altzParkway AshlandCity ,TN37015.
An important point after buying a device State Industries GP650HTPDT (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought State Industries GP650HTPDT yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data State Industries GP650HTPDT - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, State Industries GP650HTPDT you will learn all the available features of the product, as well as information on its operation. The information that you get State Industries GP650HTPDT will certainly help you make a decision on the purchase.
If you already are a holder of State Industries GP650HTPDT, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime State Industries GP650HTPDT.
However, one of the most important roles played by the user manual is to help in solving problems with State Industries GP650HTPDT. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device State Industries GP650HTPDT along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
