Instruction/ maintenance manual of the product ip-l8505 Star Trac
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IP-L8505 OWNERS MANU AL and INSTALLATI ON INSTRUCTI ONS.
Page 2 Copyright 2010. Star Trac by C ORE INDUSTRIES. All rights reserved, including those to reproduce this book or par ts thereof in any for m without first obtaining written pe rmission from Sta r Trac.
Page 3 TABLE OF CONTEN TS • SAFETY INSTRUCTI ONS / W ARNINGS • W A RNING L ABLES WITH P ART NUMBERS • EXERCISE GUI DELINES • M A INTEN A NCE AND SER VICE • W A RRANTY COVE RAG E • INST A L.
Page 4 Safety Instructions Max Rack Safet y Information and General Exercise Guid elines Safet y Informa tion Read the Max Rack Owner's Manual carefull y bef ore assembling, servi c ing or using the Max Rack. ! WARNING: S erious injury o r death could o ccur if these safety precauti ons are not observed: 1.
Page 5 NOTE: It is the sole r esponsi bilit y of the user /ow ner or facil it y operator to ens ure tha t regular main tenance is perfor med. 15. SECURING EQ UIPMENT: All STA R TRAC equipme n t MUST be secured to the f loor to stabilize and elimin ate rocking or tipping over.
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Page 7 Exercise Guideli n es • Like most exercise, strength tra ining i nvolves an element of risk. Utilize this information to assist you and/or your members in making the experience o n STAR TRAC both productive and safe.
Page 8 MAINTENA NCE AND SERVICE The Max Rack requires very little upkeep to keep your Max Rack performing at its best, the following gui delines are suggested. GENER A L C LEANING LUBRIC A T ION OF GUIDE R ODES W ipe the M a x Rack with a light all-purpose cleaner, such as dil ut ed Simple Green at a 30:1 solution.
Page 9 Warranty Coverage Star Trac com m ercial exercise equipment (.Product.) is warran t ed to be fre e of all defects in m aterial and workmanship. Star Trac w ar rants all str uct ural fra meworks for a period o f 10 y ears. This limited warranty on st r uctural f rame does not include coatings.
Page 10 Exclusive w arranties THIS LIMITED W ARRANTY IS IN LIEU OF ALL O T HER W ARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIM ITED TO THE IMPLIED W ARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIG AT IONS OR LIABILITIES ON OUR PART.
Page 11 INSTALLATI ON INSTRUCTI ONS 2 • 17mm Box / Open-End W renches ••••••••••• ••••••••• 2 • 13mm Box / Open-End Wrenches • •••••• •• .
Page 12 UNP A C K THE M A X R ACK and AS S EMBLE UPPER WELDMENTS: NOTE: TAKE CARE W HILE OPENING T HE BOXES. KEEP TRACK OF ALL I T EMS YOU REM OV E FROM THE BOXES. TAKE CARE NOT TO LAY ITEM S ON SURFACES THAT MAY SCRATCH T HE PRODUCT. 1. Take t he front and back upper w e ldments and place them on a soft surface.
Page 13 ASSEMBLE UPRIGHTS: 1. Take the (4) uprights and slide the onto the c orr ect post sleeve. See images below. Note: the (2) fixed feet g o onto the sleeved weldment with the handle grips. The adj us table f eet go in the back. All mounting holes are t o th e outside of t he user area.
Page 14 UPRIGHT MAIN ASSEMBLY: NOTE: due to t he w eig ht of the assembly , you should al ways have at least 2 people whe n moving these assemblies. 1. Lay assem bly on its side. Support legs a s you rotate assembly . Note: take special care not to drop the assembly.
Page 15 INSTALL WEIGHT HOLDERS: 1. Take the (2) w eight holder weldments (PN:731-2355-XX) from the packaging. 2. Using (2) mounting plate (PN:731-23), (4) m10 x 140 Hex Head Bolt s (PN:731-2398), (8) m10 W as hers (PN:731-2419), and (4) m10 Nyloc Nuts (PN:731-2420), install the weldment to the back of the Main Assembly.
Page 16 INSTALL BACK BR ACE: 1. Take the Back Cross Brace (PN:731-2379- X X) fro m the packaging. 2. Using (2) mounting plate (PN:731-2379-XX), (8) m10 x 80 Hex Head Bolts (PN:731-2400), (16) m10 W as hers (PN:731-2419), and (8) m10 Ny l oc Nuts (PN:731-2420) , install the weldment betwee n the two weight holders.
Page 17 INSTALL UPPER GUIDE RODS: 1. Take (2) Ø25mm Guide Rods (PN:731-2392) and the Upper Bearing W eldment (PN:731-2349-XX) from t he packaging. 2. You wil l use (4) Spacer r ings (PN:731-2395), (4) m10 x 25 Hex Head Bolts (PN:731-2333), and (4) m10 Large W ashe r s (PN:731- 2396) , to install the Guide Rods into the upper mounts .
Page 18 INSTALL SAFETY STOPS: 1. Take the (2) Sa fety Stops (PN:731-2337) f rom the packaging. 2. Install the Safe t y Stops onto t he machine a t this time, make su r e they are bot h at the same level. 3. Take the Bar w ith the Bearing guides and place it on the safety stop as in the image.
Page 19 INSTALL THE LOWER GUIDE RODS: 1. Take the (2) Ø 30mm Guide Rods with threaded hol es at both ends (PN:731-2391) , ( 2) Round Rubber Bumpers (PN:731-2394) , and (2) “T” shaped Bearing Tubes (PN:731-2390) from the packaging.
Page 20 INSTALL WEIGHT HORNS: 1. Take the (4) Long W eight Horn weldments (PN:731-1454), (4) Shor t W eight Horn weldments (PN:731-2297), ( 12) W eight Horn Cov er s (PN:731-1376), (12) Base Covers (PN:731-1373), and (12) End Caps (PN:731-1374) f rom the pac k aging.
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Page 22 Before using this produ ct, it is essential to read th e ENTIRE operations ma nual and ALL installation Instructions. T he Ow ner’s manual describes equipment setup a nd instructs members on how to use it correc t ly and safely . Health related injuries may result f rom incorrect or ex cess ive use of ex ercise equipment.
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Part No. 620-8048, Rev A. , OCT 2010 STAR TRAC 14410 My f ord Road Irvine, California 92606 Telephone: (800) 228-66 35, (714) 669-1660 Fax: (714) 508 - 3303 www.
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