Instruction/ maintenance manual of the product TUP500 Star Micronics
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THERMAL PRINTER TUP500 SERIES TECHNICAL MANU AL [ FIRST EDITION ].
NO TICE • All rights reserved. Reproduction o f any part of this m anual in an y form wha tso ever , wi thout ST AR ’ s exp ress permission is fo rbidden.
INTR ODUCTION is man ual describ es the thermal print er TUP500 ser ies. I t is designed for use as a referen ce for p eriodic inspec tions and main tenance procedur es to be exec uted by ser vice p ersonnel . I t is not intended fo r the general us er .
CHAPTER 1 ADJUSTMENTS is prin ter has underg one various ad justmen ts so that it will at tain a given standar d of performance. In this cha pter , a brief explana tion is given of the m ethods for making adj ustments. Fo llow the instructions when performing ma intenan ce inspect ions o r when replacing parts to co rrect malfunct ions.
1. Sensor Adjustment Present er Sensor is prin ter is equip pe d with the follo wing three paper sensors: PE/BM Sensor • PE(P aper End)/BM(Black Ma rk) Sensor D etects presence o f roll paper and b lack marks. • NE(Nea r End) S ensor Detects whether the roll paper is nearing i ts end.
- 3 - 4. Set ordinary paper that is no t used for black ma rks, in the PE/BM sensor unit sho wn below . U se the release lever to open the platen unit (the TUP592 includes pr esenter unit), insert t he paper f ro m t he paper insertion inlet and then close the pla ten unit to set the paper .
- 4 - 1.2 A djustme nt of the NE Sensor (TUP592 Only) 1. T urn the printer o and unp lug the power co rd. 2. Remove the scr ews. en, remove the boar d chassis. 3. U sing the tip of a ballpoint pen o r a similar object, set the DIP switches as f ollows: DSW1-4 OFF , DSW1-5 ON.
1.3 A djustme nt of the Pr esenter Sensor 1. T urn the printer o and unp lug the power co rd. 2. Remove the scr ews. en, remove the boar d chassis. 3. U sing the tip of a ballpoin t pen or a similar object, set the DIP switches as f ollows: DSW1-4 OFF , DSW1-5 ON.
- 6 - 5. Connect the AC adapt er and turn the power switch on while pres sing switch SW1 on the c on trol panel. e LED on the con trol pane l wil l ash two times, then the prin ter will enter the p resenter senso r adjustmen t mode. 6. U s e a small regular screwdriver to slowly turn the VR3 clockwise, as shown in t he drawing below .
CHAPTER 2 MAINTENANCE AND L UBRICA TION 1. Maintenanc e ............................................................................................ 8 1-1. Cleaning the Thermal Head and Pla ten .........................................................
1. Maintenance In or der to maintain t he optim um performance of this printer and to preven t t ro uble, maint enance must be c arried out accor ding to the follo wing items. When performin g mainte nance, alwa ys turn o the power , and take the app rop riate measur es to oreven t static electricity .
1-2. H andling P aper J ams If recording paper should b ecome j ammed, open the platen unit (including the pr esenter unit of TUP592) and remo ve the jammed paper . Never p ull on the jammed paper unnecessary while the printer uni t is closed be cause this can dama ge the drive system pa rts.
2. Lubrication Lu brication is v er y important t o maintain o ptimum perfo rmance and to p revent tr ouble. 2-1. L ubricant e t ype of lubrican t greatly aects the per forma nce and durability of the print er , espe cially in a low temperat ure envi- ro nment.
5 c 3 4 2 e e c d 1 d 1 Fig . 2-4 Lubricated A reas ( TMP542) - 1 1 -.
CHAPTER 3 P ARTS LIST HOW TO USE P ARTS LIST (1) DR W G. NO . is column sho ws the drawing number of the illustra tion. (2) REVISED ED ITION MARK is column sho ws a revision number . Pa rt t hat ha ve been adde d in the revise d edition are indicat ed w ith “#” .
D C 2 4 V 9 9 5 9 9 9 5 5 5 58 80 1. Print er Assembly 1-1.Disassembly Drawing A. TUP592 19 10 3 4 19 7 12 18 2 18 17 18 16 9 14 17 1 5 18 13 14 11 a b 8 16 18 15 16 b 18 a 18 18 6 20 21 - 13 - 18.
D C 2 4 V 9 9 5 9 9 9 5 5 5 58 80 B. TUP542 19 10 3 4 19 7 18 2 18 17 18 16 9 14 17 1 5 18 13 14 11 a b 8 16 18 15 16 b 18 a 18 18 6 20 21 - 14 - 18.
1-2. P arts L ist Printer Assembly DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 1 39590310 NEU-T500 1 O 2 37421600 ROLL P APER HOLDER S ASSY TUP5 1 S 3 33914240 ROLL P APER HOLDER S T.
6 2. Mechanism Base Unit 2-1. Disassembly Drawing A. TUP592 2 7 8 4 7 3 1 7 - 16 - 7.
B. TUP542 5 6 2 7 8 5 3 1 - 17 - 7.
2-2. P arts L ist Mechanism Base Unit DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 1 38400000 TMP592-24 1 TUP592 S 39454000 TMP542-24-A 1 TUP542 O 2 33913000 HANDLE TUP9 1 S 3 NPN MEC.
3. Print er Mechanism Unit 3-1. Disassembly Drawing A. TUP592 5 7 5 2 4 6 3 6 1 - 19 -.
B. TUP542 9 28 28 28 2 28 c 27 28 15 8 17 7 16 29 28 10 1 23 29 19 13 24 3 e 5 4 30 20 24 e 21 18 14 c d 26 23 22 12 6 24 25 11 d - 20 -.
1 2 3 4 5 6 7 3-2. P arts L ist Printer Mechanism Unit (TUP592) DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 39515200 PR521-24-A 1 O 39454000 TMP542-24-A 1 O 37413800 STOPPER UNIT TMP.
Printer Mechanism Unit (TUP542) DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 1 37483030 SPRING HOLDER UNIT TMP9 1 S 2 37425500 DAMPER ROLLER A ASSY TUP5 1 S 3 37419020 HEAD UNIT TMP5 .
4. Sub-Assembly 4-1. F rame R Unit 9 - 1 3 4 2 5 6 DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 9-1 NPN FRAME R ASSY TUP9 1 9-2 33210520 BUSHING TUP9 1 S 9-3 3021 1050 PF ROLLER BEARING TMP6 1 S 9-4 04020016 STOP RING SE4.
4-2. F rame L Unit 8 - 9 1 3 5 7 10 2 8 4 6 DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 8-1 NPN FRAME L ASSY TUP9 1 8-2 33912000 CLAMP TUP9 1 S 8-3 33210520 BUSHING TUP9 1 S 8-4 30531 180 CLAMP SPRING TUP9 1 S 8-5 3021 1050 PF ROLLER BEARING TMP6 1 S 8-6 NPN P APER SET SEAL TUP9 1 8-7 04020016 STOP RING SE4.
DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 6-1 39591500 OP A-T900 1 O 6-2 37427910 CABLE UNIT 6X220CC ASSY TUP5 1 S 6-3 NPN BOARD CHASSIS L ASSY TUP5 1 6-4 39206600 POWER SUB BOARD .
4-4. Pre s ent er U nit PR521 1 - B 24 13 5 23 12 11 25 23 3 14 26 17 27 6 1 22 17 21 17 6 20 21 10 15 2 4 18 27 19 22 B 25 22 25 8 15 22 20 9 25 19 18 7 16 - 26 -.
Presenter Unit PR521 DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 1-1 37517060 TERMINAL BOARD UNIT PR5 1 S 1-2 37514030 SLIP WHEEL UNIT PR5 1 S 1-3 37513100 ROLLER HOLDER UNIT PR5 1 S.
4-5. P aper Guide Uni t (PR521) 1 - 4 - 1 3 2 DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 1-4-1 37517210 PE DETECTOR ASSY A PR5 1 S 1-4-2 NPN P APER GUIDE PR5 1 1-4-3 300451 10 GUIDE.
4-6. Guide Frame U nit 1 - 7 - 1 4 2 3 3 DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 1-7-1 3751 1500 DETECTOR COVER ASSY PR5 1 S 1-7-2 NPN GUIDE FRAME PR5 1 1-7-3 30992050 DISCHARGE .
4-7. H ea d U nit 2 - 3 - 7 1 2 3 4 6 5 DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 2-3-1 NPN HEAD HOLDER TMP5 1 2-3-2 31210001 COLLAR TMP8 1 S 2-3-3 30905090 THERMAL HEAD T AE080-H8.
DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 2-6-1 37413700 PLA TEN ASSY TMP5 1 S 2-6-2 NPN BLADE GUIDE TMP10 1 2-6-3 NPN PLA TEN HOLDER TMP5 1 2-6-4 NPN LOCK SHAFT TMP5 1 2-6-5 30903100 ST A TIONARY KNIFE KC-GS90 1 S 2-6-6 3021 1090 PF ROLLER BEARING TMP5 2 S 2-6-7 04020016 STOP RING SE4.
2 11 DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK 2-7-1 37417500 PE DETECTOR ASSY TMP5 1 S 2-7-2 33914220 SIDE GUIDE R TMP5 1 S 2-7-3 33914210 SIDE GUIDE L TMP5 1 S 2-7-4 33100240 GUIDE PINION 18X0.
5. Block Diagram Host Computer Inter face Board (Par allel, RS-232C, USB, Ethernet) CN41 Control P anel Board (OP A- T900) EEPROM Flash ROM 16M bit Head Driver Thermal Head F eed Motor SRAM 2M bit Cut.
6. Main Logic Board 6-1. Circuit Diagram GALFCK GAHDON GAINTHDSD GAINTIFDI0 GAINTIFDI1 GAINT GAIO3V1 GAIO3V2 GAIO3V0 GAINTIFIO10 GACLKIN AS RD HWR LWR GAWAIT RDWR CS3 [GA] CS2 [FROM] CS1 [SRAM] FPVPP EXP0 EXP1 AB[21.
Main Logic Board 2/5 - 35 - VCC VCC 5VDRV IFIO0 IFIO1 IFIO2 IFIO3 IFIO4 IFIO5 IFIO7 IFIO9 IFID0 IFID1 IFID2 IFIO6 IFIO8 IFIO10 R205 10K R202 10K R201 10K R204 10K R203 10K R206 10K RA15 10K X 4 1 2 3 4 8 7 6 5 1 2 3 4 8 7 6 5 RA14 10K X 4 IFDI0 IFDI1 IFDI2 IFDI3 IFDI4 IFDI5 IFDI6 IFDI7 R21 8 10K R22 6 10K R20 8 10K R21 7 10K R21 1 3.
Main Logic Board 3/5 - 36 - AB[21..0] DB[15..0] FPVPP RES HWR RD CS2 LWR CS1 IC06 JS28F160C3BD70 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 .
RA16 IC09 CN23 [L:0.6V,H:2.3V] 330 X 4 MTD2003G B14B-PH-K-S VM PFMPH1 PFMPH2 PFMPH3 PFMPH4 PFMI0 PFMI1 MHDUP MPE MBM [L:0.8V,H:2.0V] ACDS1 ACDS2 ACSW1 ACSW2 PNLLED1 PNLLED2 PNLSW1 PNLSW2 M-GND R401 (Drain) 10K_2125 Q1 TPC8107 C401 1000U_35V + (Source) (Gate) C R402 4.
F5 **TF16SN2.00TTD CN41 PHEC40R-R111 [L:0.8V,H:2.0V] PRM1 PRM2 PRS0 PRS1 PRS2 PRS3 DKEXT1 DKEXT2 DKSIG1 DKSIG2 EXP0 EXP1 ID0 B1 ID1 R504 330 ID2 TXD1 A3 S-GND RXD1 A4 CD0 CD1 A5 CD2 CD3 A6 CD4 CD5 A7 .
6-2. Component Layout - 39 -.
6-3. Circuit N umber Diagram - 40 -.
6-4. P arts L ist Main Logic Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK BC01A-01F NPN CERA.CAP A.CHIP1608 0.1UF 25V 6 BC02-03 NPN CERA.CAP A.CHIP1608 0.022UF 50V 2 BC04A-04F NPN CERA.CAP A.CHIP1608 0.1UF 25V 6 BC05 NPN CERA.CAP A.
Main Logic Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK D8 NPN SCHOTTKY DIODE CHIP SX34* 1 DSW1 NPN DIP SWITCH 219-10LPSTRF* 1 DSW2 NPN DIP SWITCH 219-04LPSTRF* 1 F3 NPN CHIP FUSE TF16SN315TTD* 1 F6 NPN CHIP FUSE TF16SN0.50TTD* 1 F7 NPN CHIP FUSE TF16SN200TTD* 1 FB401 NPN CHIP BEADS IND.
Main Logic Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK R162 NPN CHIP RESIST OR 4.7 K-OHM 1/16W 1 R163 NPN CHIP RESIST OR 10 K-OHM 1/16W 1 R164 NPN CHIP RESIST OR 4.
Main Logic Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK R442 NPN CHIP RESIST OR 4.7 K-OHM 1/16W 1 R443 NPN CHIP RESIST OR 220 OHM 1/10W 1 R444-445 NPN CHIP RESIST OR 100 OHM 1/16W 2 R446 NPN CHIP RESIST OR 10 K-OHM 1/16W 1 R447 NPN CHIP RESIST OR 4.
Main Logic Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK TR08 NPN CHIP TRANSISTOR KTC3875S-G*AL 1 VR1-2 NPN RP CHIP RESISTOR EVM3S-68K 2 VR3 NPN RP CHIP RESISTOR EVM3S-47K 1 VR6 NPN RP CHIP RESISTOR EVM3S-47K 1 XT AL1 NPN CERA.
7. Sub Board 7-1. Circuit Diagram CN1 TCS7960-53-2010 SW1 SF-W1P1A-03BB F1 MRT_3.15A_250V CN2 51036-0200 N.C. +24V GND F-GND F-GND 1 2 J1 STP122 3 1 2 4 +24V 1 GND 2 SWA 1 SWB 2 CN3 **51036-0200 e part marked with two asterisks (**) is no t mounted.
8. Con trol P anel Board 8-1. Circuit Diagram 8-2. Component Layout 8-3. P arts L ist Control Panel Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK CN1 NPN CONNECTOR S6B-PH-K-R 1 L.
OUT2(Red) : LED1-4,9-10 Control OUT1(Green) : LED5-8,13-16 Control P A D 1 2 4 V LE D1 4 SM L3 12 EC T LE D7 ** LE D LE D1 5 SM L3 12 EC T R1 1K _6 33 1 P A D 4 O U T 2 LE D5 ** LE D TR 1 KT C3 87 5 L.
10. Serial Inter face Board (25pin) 10-1. Circuit Diagram - 49 -.
10-2. P arts L ist Serial Interface Board (25pin) DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK C1 NPN CHEM. CAP A. 1UF 50V 1 C2 NPN CERA.CAP A.CHIP1608 0.022UF 50V 1 C3-6 NPN CHEM. CAP A. 1UF 50V 4 C7-8 NPN CERA.CAP A.CHIP1608 0.022UF 50V 2 C9 NPN CERA.
11. Serial Inter face Board (9pin) 11-1. Circuit Diagram - 51 -.
11-2. P arts L ist Serial Interface Board (9pin) DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK C1 NPN CHEM. CAP A. 1UF 50V 1 C2 NPN CERA.
12. P arallel Inter face Board 12-1. Circuit Diagram - 53 -.
12-2. P arts L ist Parallel Interface Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK BC1-3 NPN CERA.CAP A.CHIP1608 0.022UF 50V 3 C1 NOT MOUNTED C2 NPN CERA.
13. USB Inter face Board 13-1. Circuit Diagram 部品名が｛**..｝のパ－ツは未実装 1 1 1 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ[ 0..7 ] A VCC AGND DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ[0..7] F-GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND PCB1B PCB1A GND GND GND GND GND GND GND GND GND GND R27 1.
13-2. Component Layout - 56 -.
13-3. P arts L ist USB Interface Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK BC1 NPN CERA.CAP A.CHIP1608 0.022UF 50V 1 BC2A NPN CERA.CAP A.CHIP1608 0.022UF 50V 1 BC2B NPN CERA.CAP A.CHIP1608 0.022UF 50V 1 BC2C NPN CERA.CAP A.CHIP1608 0.
14. Ethernet Inter face Board 14-1. Circuit Diagram - 58 - Ethernet Inter face Board 1/5 Change below if use the ICE TL:Locate solder side TL:Locate solder side D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 .
VCC Ethernet Inter face Board 2/5 - 59 - On the chassis fixing area 1 2 1 2 1 2 1 2 1 2 1 2 VIN 1 GND 2 VOUT 3 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 XT ALA1 K14 XT ALA2 K12 MDC/GP_OUT D10 MDIO/GP_OUT B1.
VCC C34 0.1u Ethernet Inter face Board 3/5 - 60 - Upper:Standard ROM Lower:Intel ROM Pin Assign BJE 29A L C3 A19 9 9 15 A20 10 10 10 A21 (Not Used) RYBY 15 15 - BYTE 47 47 - VccQ - - 47 Vpp 13 - 13 WP 12 - 12 *A20 is for 32M.
2.5V_A 2.5V_A 2.5V_A 2.5V_A - 61 - Ethernet Inter face Board 4/5 Locate these devices near KSZ8721 power pins. These Resistors are 1% / 2125. VDDRCV is output of regurated 2.
VCC R59 10k SW1 R60 1 2 1 2 3 4 470 1 2 1 2 SW_IN sh4 SKHHLP C51 0.1u CN4 sh4 sh4 IF_ERR IF_BUSY IF_STB IF_POUT IF_ACK IF_IO9 IF_HOST_BUSY IF_SEL IF_1284 1 2 1 2 ID0 A1 ID2 A2 GND A3 CD0 A4 CD2 A5 CD4.
14-2. Component Layout - 63 -.
14-3. P arts L ist Ethernet Interface Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK C1 NPN CERA.CAP A.CHIP1608 2.2UF 6.3V 1 C2 NPN CHEM.CAP A.CHIP 100UF 6.3V 1 C3 NPN CHEM.CAP A.CHIP 22UF 6.3V 1 C4 NPN CERA.CAP A.CHIP1608 470PF 50V 1 C5 NPN CERA.
Ethernet Interface Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK R47 NPN CHIP RES1608 33 OHM 1/16W 5% 1 R48 NPN CHIP RESISTOR 10 K-OHM 1/16W 1 R49 NPN CHIP RES1608 33 OHM 1/16W 5.
Ethernet Interface Board DRWG.NO. REV . P ARTS NO. P ARTS NAME Q' TY REMARKS RANK R133-134 NOT MOUNTED D1 NOT USED D2 NPN LED CHIP L T1D40A* 1 D3 NPN LED CHIP L T1E40A* 1 D4-5 NPN DIODE ARRA Y MA.
ELECTRONIC PRODUCTS DIVISION ST AR MICRONICS CO., L TD. 53 6 Nanatsushinya, Shimizu-ku, Shizuoka, 424-0066 Japan T el: (int+81)-54-347-01 12, Fax: (int+81)-54-347-0409 Please access the following URL ht tp :/ /w w w. st a r- m. j p/ eng/dl/dl02.h tm for the latest revision of the manual.
An important point after buying a device Star Micronics TUP500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Star Micronics TUP500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Star Micronics TUP500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Star Micronics TUP500 you will learn all the available features of the product, as well as information on its operation. The information that you get Star Micronics TUP500 will certainly help you make a decision on the purchase.
If you already are a holder of Star Micronics TUP500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Star Micronics TUP500.
However, one of the most important roles played by the user manual is to help in solving problems with Star Micronics TUP500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Star Micronics TUP500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
