Instruction/ maintenance manual of the product PG10 Stanley Black & Decker
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© 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 65846 2/2015 V er . 6 USER MANUAL Safety , Operation and Maintenance PG10 HYDRAULIC PROFILE GRINDER.
2 ► PG10 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ ______.
PG10 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► PG10 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
PG10 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before operating the tool and before per- forming general maintenance or repairs.
6 ► PG10 User Manual SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL.
PG10 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
8 ► PG10 User Manual HOSE RECOMMENDA TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber .
PG10 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min.
10 ► PG10 User Manual PRE-OPERA TION PROCEDURES CHECK HYDRAULIC POWER SOURCE 1. Using a calibrated ow meter and pressure gauge, check that the hydraulic power source develops a ow of 7–10 gpm/26–38 lpm at 2200–2300 psi/152– 159 bar . 2.
PG10 User Manual ◄ 1 1 OPERA TING PROCEDURES 1. Observe all safety precautions. 2. Always start the grinder with the grinding wheel away from the work surface by turning the hand wheel counter clockwise to raise the wheel. 3. Move the hydraulic circuit control valve to the ON position.
12 ► PG10 User Manual 1. The gears and bearings in the ram, spindle, and housing assemblies should be regreased every 6 months or 500 hours. This procedure must be ac- complished by a trained technician. 2. After each servicing, measure the spindle speed (rpm – revolutions per minute) at 12 gpm/45 lpm in - put.
PG10 User Manual ◄ 13 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system.
14 ► PG10 User Manual PROBLEM CAUSE SOLUTION Grinder does not run. Hydraulic power source not functioning. Check power source for proper ow and pressure (7–10 gpm/26–38 lpm @ 1500–2000 psi/ 105–140 bar . Couplers or hoses blocked. Locate and remove restriction.
PG10 User Manual ◄ 15 Wheel Capacity ............................................................. 6 in. dia. × 3 in. thk × 5/8-1 1 threaded arbor (T ype 6) U.S.A. Pressure Range.....................................................................
16 ► PG10 User Manual PG10 P ARTS ILLUSTRA TION.
PG10 User Manual ◄ 17 PG10 P ARTS ILLUSTRA TION.
18 ► PG10 User Manual ITEM P/N QTY DESCRIPTION 1 25294 2 HOSE ASSY 2 00713 2 DOWEL PIN 3 06854 1 IDLER SHAFT 4 25717 1 IDLER GEAR 5 00178 1 O-RING, 2-1/8 × 2-1/4 × 1/16 70D • 6 00669 1 QUAD RING.
PG10 User Manual ◄ 19 ITEM P/N QTY DESCRIPTION 88 03973 1 MALE COUPLING, P ARKER 47437 1 MALE COUPLING, AEROQUIP 89 25842 1 WRENCH (SHIPPED LOOSE) 90 17904 1 RET AINING RING 91 18008 2 SPRING WASHER 92 24819 1 SPRING 93 28914 1 FLOW CONTROL (PRE-SET) 94 00955 1 PIPE PLUG 95 24289 1 PLUG 96 0141 1 1 O-RING, .
20 ► PG10 User Manual ITEM P/N QTY DESCRIPTION 1 69915 1 SP ARK BARRIER SECONDARY 2 69899 1 GUARD WELDMENT 3 65202 1 SP ARK BARRIER 4 62402 1 SP ARK GUARD FRAME WELDMENT 5 2072 8 CAPSCREW 6 70743 9 .
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Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com.
An important point after buying a device Stanley Black & Decker PG10 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker PG10 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker PG10 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker PG10 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker PG10 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker PG10, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker PG10.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker PG10. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker PG10 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
