Instruction/ maintenance manual of the product PD45 Stanley Black & Decker
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© 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 17472 4/2013 V er . 8 S afety , O pera tiOn and M aintenance USer ManUaL PD45 HYDRAULIC POST DRIVER.
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PD45 User Manual ◄ 3 T ABLE OF CONTENTS SERVICING THE ST ANLEY HYDRAULIC POST DRIVER. This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► PD45 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
PD45 User Manual ◄ 5 SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety .
6 ► PD45 User Manual T OOL STICKERS & T AGS SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL.
PD45 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
8 ► PD45 User Manual HOSE RECOMMENDA TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber .
PD45 User Manual ◄ 9 HTMA/EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min.
10 ► PD45 User Manual OPERA TION PRE-OPERA TION PROCEDURES CHECK THE POWER SOURCE 1. Using a calibrated owmeter and pressure gauge, check that the hydraulic power source develops a ow of 7–9 gpm/26–34 lpm at 2000 psi/140 bar .
PD45 User Manual ◄ 1 1 CHARGING THE ACCUMULA T OR ACCUMULA TOR TESTING PROCEDURE T o check or charge the accumulator the following equip- ment is required: • Accumulator T ester (Part Number 02835). • Charging Kit Assembly (P/N 31254); (includes a regulator , hose and ttings).
12 ► PD45 User Manual T OOL PROTECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system.
PD45 User Manual ◄ 13 TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the cor - rect hydraulic ow and pressure as listed in the table.
14 ► PD45 User Manual SPECIFICA TIONS Weight (Standard) ................................................................................................................................. 65 lbs/29.5 kg Weight (Extended anvil) ........................
PD45 User Manual ◄ 15 PD45131 P ARTS ILLUSTRA TION.
16 ► PD45 User Manual PD45131 P ARTS LIST ITEM P ART NO. QTY DESCRIPTION 1 15190 1 TOP PLA TE 2 1 1588 1 ACCUMULA TOR V AL VE BLOCK 3 04374 4 LOCK NUT 5/8-18 4 00293 1 O-RING 5 15188 1 V AL VE SPOOL.
PD45 User Manual ◄ 17 PD45132 P ARTS ILLUSTRA TION.
18 ► PD45 User Manual PD45132 P ARTS LIST ITEM P ART NO. QTY DESCRIPTION 1 07493 1 O-RING PLUG–MALE 2 20499 1 CHARGE V AL VE 3 20387 1 PLUNGER 4 12100 4 STEEL BALL 3/8 DIA.
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Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulic.com IMPORT ANT T o ll out a Product Warranty Recording form, and for information on your warranty , visit Stanleyhydraulic.
An important point after buying a device Stanley Black & Decker PD45 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker PD45 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker PD45 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker PD45 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker PD45 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker PD45, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker PD45.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker PD45. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker PD45 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
