Instruction/ maintenance manual of the product IW12 Stanley Black & Decker
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USER MANUAL Safety , Operation and Maintenance IW12 HYDRAULIC IMP ACT WRENCH © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 66023 7/2014 V er .
2 ► IW12 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ ______.
IW12 User Manual ◄ 3 DECLARA TION OF CONFORMITY .......................................................................................................................... 2 SAFETY SYMBOLS .............................................................
4 ► IW12 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
IW12 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safe- ty . Review them carefully before operating the tool and before performing general maintenance or repairs.
6 ► IW12 User Manual The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory . Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use.
IW12 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
8 ► IW12 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bu.
IW12 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max.
10 ► IW12 User Manual WRENCH T ORQUE INFORMA TION F ACT ORS THA T AFFECT TORQUE An impact wrench is a rotary hammer that impacts the head of a bolt or nut. It does not apply a slow steady torque as a standard torque wrench. Therefore, sever- al factors affect the result of torque when using impact wrenches: 1.
IW12 User Manual ◄ 1 1 POST OPERA TION UNDERW A TER MODELS ONL Y The wrench impact mechanism must be cleaned and greased with waterproof grease after every day of use. The main housing valve and motor are sealed and do not require maintenance unless they are malfunctioning.
12 ► IW12 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system.
IW12 User Manual ◄ 13 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the tool as listed in the following table.
14 ► IW12 User Manual Drive Size ................................................................................... 3/4-inch Square Drive, 5/8-inch Hex Quick Change Weight ............................................................................
IW12 User Manual ◄ 15 IW12 STD IMP ACT MECHANISM ILLUSTRA TION Adapter Part Number 06790, used to adapt 3/4-inch Square Drive to 5/8-inch Hex Quick Change. Adapter P/N 01857, used to adapt 3/4-inch Square Drive to 3/4-inch 3-Jaw Jacobs Chuck. CLEAN, APPL Y 242 LOCTITE®, AND TORQUE (8) CAPSCREWS T O 28–30 FT LB / 37.
16 ► IW12 User Manual ITEM NO. P ART NO. QTY DESCRIPTION 1 07999 1 MAIN HOUSING ASSY – INCL ITEM 3 ALSO INCL BALL STOP 19454 AND STEEL BALL 51 185 NOT PICTURED 3 08014 2 DU BUSHING – GARLOCK 14D.
IW12 User Manual ◄ 17 HEA VY DUTY IMP ACT MECHANISM ILLUSTRA TION CLEAN, APPL Y 242 LOCTITE®, AND TORQUE (8) CAPSCREWS TO 28–30 FT LB / 37.9– 40.
18 ► IW12 User Manual ITEM NO. P ART NO. QTY DESCRIPTION 41 02685 4 CAPSCREW , 5/16-18 × 7/8 HEX SOCKET HD 42 08067 1 HAMMER 43 20257 1 HAMMER FRAME 44 08069 2 HAMMER PIN 45 22728 1 ANVIL – 3/4 IN. SQUARE DRIVE ST ANDARD 20263 1 ANVIL – 3/4 IN.
IW12 User Manual ◄ 19 ST ANDARD IMP ACT & HEA VY DUTY IMP ACT MECHANISMS IN DET AIL ST ANDARD MECHANISM HEA VY DUTY MECHANISM When ordering Impact Mechanism parts, rst determine which mechanism you have by visually inspecting the following two parts indicated by the arrows ( A : Hammer Case, B : Anvil).
20 ► IW12 User Manual For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation.
IW12 User Manual ◄ 21 NOTES.
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com.
An important point after buying a device Stanley Black & Decker IW12 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker IW12 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker IW12 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker IW12 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker IW12 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker IW12, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker IW12.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker IW12. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker IW12 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center