Instruction/ maintenance manual of the product HSX22 Stanley Black & Decker
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© 2013 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 5/2013 V er-1 S afety , O pera tiOn and M aintenance USer ManUaL HSX SERIES MOUNTED HYDRAULIC COMP ACT ORS HSX3 HSX22 HSX1 1 HSX6.
2 ► HSX User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONF ORM I TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF OR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFO RM ITA H.
HSX User Manual ◄ 3 T ABLE OF CONTENTS SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► HSX User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
HSX User Manual ◄ 5 SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety .
6 ► HSX User Manual T OOL STICKERS & T AGS 1 3 4 STAMP MODEL No. AND SERIAL No. AFTER INSTALLATION 6 5 2 1 3 4 Item Part Number Description Qty 1 47352 DECAL, LIFT POINT 2 2 66373 DECAL, "M.
HSX User Manual ◄ 7 OPERA TION PREOPERA TION PROCEDURES DAIL Y MAINTENANCE CHECKS Check for loose or missing fasteners. T ighten or replace as needed. See T orque Specications in the ASSEMBL Y section of this manual. Check to be certain that the ow control valve on the car - rier is set to the proper ow for the compactor .
8 ► HSX User Manual OPERA TION DO NOT suspend the compactor in the air during the warm-up procedure. The compactor must be placed at on the ground with a very slight down pressure to keep it in place.
HSX User Manual ◄ 9 OPERA TION these materials in most soil conditions, except solid rock or soil with a very high clay content. The compactor is placed on the object to be driven using the front one-third (that portion of the baseplate furthest from the operator) of the baseplate.
10 ► HSX User Manual TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. PROBLEM CAUSE SOLUTION Compactor Inoperative. System Flow V alve not operating or adjusted incorrectly .
HSX User Manual ◄ 1 1 FLOW TEST PROCEDURES The correct performance of this procedure will verify if the auxiliary circuit of the carrier is adequate to properly oper - ate a Stanley attachment. This procedure is generic in form. It is the end users re- sponsibility to ensure that this procedure will work with his specic type of equipment.
12 ► HSX User Manual SPECIFICA TIONS FLOW TEST PROCEDURES Example: Stabilized T emperature 160° Ambient T emperature -80° Heat Rise 80° The normal operating temperature range of this circuit will be the typical ambient temperature range for the geo - graphical area plus the heat rise calculated above.
HSX User Manual ◄ 13 DEFINITION OF TERMS T ool: The hydraulic attachment which the auxiliary circuit is intended to power . These may include hydraulic breakers, compactors, shears, etc. Operating Pressure: That pressure at which the tool will naturally operate without inuence of outside pressure relief mechanisms.
14 ► HSX User Manual SPECIFICA TIONS Miscellaneous Flow Meter ..........................................................................................................................................................29085 NOTE: Weights, dimensions and operating specications listed on this sheet are subject to change without notice.
HSX User Manual ◄ 15 FLA T T OP MOUNTING DIMENSIONS HSX1 1 125S TOP PLA TE MOUNTING DIMENSIONS .00 .00 .83 12X ASTM A-36 .75 .98 .98 3.94 14.10 18.04 5.12 10.43 15.55 (20.00) (17.50) Tolerances: (except as noted) .X: ±0.1 .XX: ±0.02 .XXX: ±0.005 ANGLES: ±0.
16 ► HSX User Manual 23 FT-LBS [31 Nm] 18 FT-LBS [24 Nm] 23 FT-LBS [31 Nm] 23 FT-LBS [31 Nm] 18 FT-LBS [24 Nm] 1 2 3 4 5 6 10 7 8 9 11 12 13 14 15 16 17 18 19 3 3 HSX3025S / HSX3125S P ARTS LIST ITEM No. P/N DESCRIPTION QTY 1 00834 O-RING 1 X 1-1/4 X 1/8 -214 1 2 02099 HHCS 3/8-16UNC X 1.
HSX User Manual ◄ 17 HSX3025S / HSX3125S P ARTS LIST 180 FT-LBS [244 Nm] 85 FT-LBS [115 Nm] 02504 06330 12669 21896 22061 35245 206019 206024 206028 370352 371050 371061 372003 370352 06330 371050 02504 371061 Item Part Number Description Qty 1 02504 HHCS 1/2-13UNC X 1.
18 ► HSX User Manual HSX6025S / HSX6125S P ARTS LIST 75 FT-LBS [102 Nm] 30 FT-LBS [41 Nm] 35 FT-LBS [47 Nm] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ITEM NO P/N DESCRIPTION QTY 1 02555 HSHCS 3/8-16 X 5.
HSX User Manual ◄ 19 HSX6025S / HSX6125S P ARTS LIST 35 FT-LBS [5.3 Nm] 180 FT-LB [244 Nm] 55 FT-LB [74.5 Nm] 85 FT-LB [115 Nm] 00834 02504 06330 21896 22061 33688 206019 206022 206024 206028 206029 370155 370352 371050 371056 371061 372003 02504 Item Part Number Description Qty 1 00834 O-RING 1 X 1-1/4 X 1/8 -214 1 2 02504 HHCS 1/2-13UNC X 1.
20 ► HSX User Manual 1 6 18 22 26 27 7 4 3 75 FT-LBS [97.5 Nm] 32X P ARTS LIST HSX1 1 125S ITEM NO. P/N DESCRIPTION QTY 1 23629 HHCS 3/4-10UNC X 2.750 12 2 29935 OUTLET MANIFOLD 2 3 30167 SHOCK MOUNT 4 4 35384 SHOE WELDMENT 1 5 21 1004 HYDRAULIC MOTOR 1 6 43533 W ASHER 3/4" I.
HSX User Manual ◄ 21 P ARTS LIST HSX1 1 125S A 100 ft-lbs [135.6 Nm] 180 FT-LBS [244 Nm] 55 FT-LBS [74.5 Nm] DETAIL A SCALE 0.360 211009 211011 217010 350758 370351 371061 35384 370350 371061 29935 350713 29935 371056 370159 211004 370353 371061 350758 217010 211009 211008 514015 514016 372003 Item Part Number Description Qty 1 04328 STR.
22 ► HSX User Manual P ARTS LIST HSX22125S 25 26 14 11 200 FT-LBS [271 Nm] 9 12 18 29 ITEM P ART NO. DESCRIPTION QTY 1 350609 SPLIT FLANGE HALF 1 2 22568 PILOT RING 1 3 22572 BEARING CARRIER 2 4 22606 MASS WEIGHT ASSEMBL Y 1 5 22607 BEARING COVER 1 6 22608 BEARING 2 7 22805 MOTOR MODIFIED 1 8 22860 HHCS 7/16-14UNC X 2.
HSX User Manual ◄ 23 HSX22125S P ARTS LIST A 200 FT-LBS [271 Nm] 260 FT-LBS [352 Nm] 260 FT-LBS [352 Nm] 55 FT-LBS [74.5 Nm] DETAIL A SCALE 0.350 22805 370405 371052 217012 350759 371063 22860 30269.
24 ► HSX User Manual A TT ACHMENT HOLE P A TTERNS Hole patterns shown below for pile-driving attachments. D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 12.000 17.500 REV. BY DATE PCRN# DESCRIPTION 1 RN 7/3/13 28782_01 INITIAL RELEASE NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART.
HSX User Manual ◄ 25 NOTES.
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulic.com IMPORT ANT T o ll out a Product Warranty Recording form, and for information on your warranty , visit Stanleyhydraulic.
An important point after buying a device Stanley Black & Decker HSX22 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker HSX22 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker HSX22 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker HSX22 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker HSX22 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker HSX22, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker HSX22.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker HSX22. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker HSX22 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center